Probabilistic chloride diffusion modelling in cracked concrete structures by transient BEM formulation

Reinforcement corrosion is a concern in the structural engineering domain, since it triggers several pathological manifestations, reducing the structural service life. Chloride diffusion has been considered one of main causes of reinforcements' corrosion in reinforced concrete. Corrosion starts when the chloride concentration at the reinforcements interface reaches the threshold content, leading to depassivation, whose assessment of its time of starts is a major challenge. This study applied the transient Boundary Element Method (BEM) approach for modelling chloride diffusion in concrete pores. The subregion BEM technique effectively represented the cracks inherent to the material domain, and environmental effects were also considered. Because of the inherent randomness of the problem, the service life was evaluated within the probabilistic context; therefore, Monte Carlo Simulation (MCS) assessed the probabilistic corrosion time initiation. Three applications demonstrated the accuracy and robustness of the model, in which the numerical results achieved by BEM were compared against numerical, analytical, and experimental responses from the literature. The probabilistic modelling substantially reduced the structural service life when the cracks length was longer than half of concrete cover thickness in highly aggressive environments.

Electrochemical and microscopic analysis on corrosion behavior of steel bars in slag/fly ash-cement paste subjected to seawater attack

series of corrosion experiments of cement paste-steel bar specimens with different contents of slag and fly ash were performed to investigate the influence of slag/fly ash on the corrosion behavior of steel bars in concrete under seawater. In this investigation, the corrosion behavior of specimen was electrochemically monitored by open-circuit potential (OCP), Tafel polarization (TP) and electrochemical impedance spectra (EIS). Meanwhile, SEM/EDS and XRD were applied to microscopically analyze the microstructure deterioration of materials. Results showed that, replacing cement with slag/fly ash caused a decrease in Ca(OH)2 as well as an increase in C-S-H gel and Friedel's salt in concrete, which can improve the chloride-solidification ability and slow down the chloride diffusion in concrete by both physical adsorption and chemical binding, and thereafter promoting the corrosion resistance of steel bars in concrete in marine environment. Compared to slag, the equal replacing content of fly ash can contribute to a better improving effect on the corrosion resistance of reinforced concrete in marine environment. In this study, a replacement of cement by 20% slag+20% fly ash led to an optimum improving effect on its corrosion resistance. In addition, the results also indicate that the corrosion of reinforced concrete caused by seawater attack does not occur at a uniform rate, but it can firstly maintain a long-term uncorroded state, and then develops rapidly after pitting corrosion occurs.

Reinforced Concrete Structure Performance in Marine Structures: Analyzing Durability Indexes to Obtain More Accurate Corrosion Initiation Time Predictions

This paper presents a comparison of six index properties collected during durability inspections of five Mexican seaports. Typical durability indicators such as compressive strength, saturated electrical resistivity, ultrasonic pulse velocity, percent total void content, capillary porosity, and chloride concentration profiles were analyzed to obtain empirical correlations with the non-steady-state chloride diffusion coefficient. These indices were compared to determine correlation coefficients that are the most important for obtaining better corrosion initiation forecasting. Two models of corrosion initiation time (ti) were used: Fick’s second law of diffusion and the reported UNE-83994-2 (Spanish Association for Standardization, UNE) in which electrical resistivity was used to calculate concrete service life. The data from both models were cleaned using correlated variables, and the initial variables were compared with ti. The main result achieved was the verification of the feasibility of using correlations of variables to clean unnecessary data in order to calculate ti. Additionally, electrical resistivity was identified as one of the main durability indexes for in-service concrete structures exposed to marine environments. This is important because electrical resistivity is a non-destructive and reliable test that can be measured both in the laboratory and in the field very easily.

Chloride Diffusion by Build Orientation of Cementitious Material-Based Binder Jetting 3D Printing Mortar

Binder jetting 3D printing (BJ3DP) is used to create geometrical and topology-optimized building structures via architectural geometric design owing to its high degree of freedom in geometry implementation. However, building structures require high mechanical and durability performance. Because of the recent trend of using 3D printing concrete as a structural component in reinforcing bars, its durability with respect to chloride penetration needs to be reviewed. Therefore, in this study, the compressive strength and durability of the chloride diffusion of cement-based 3D-printed output were evaluated. In addition, to confirm the performance difference based on the build orientation, the compressive strength and chloride diffusion were evaluated with respect to the build direction and transverse direction. The experimental results show that the compressive strength was approximately 22.1–26.5% lower in the transverse direction than in the build direction and that the chloride diffusion coefficient was approximately 186.1–407.1% higher in the transverse direction. Consequently, when a structure that requires long-term durability is produced using BJ3DP, it is necessary to examine the design and manufacturing methods in relation to the build orientation in advance.

Diffusion of chloride from seawater into the concrete analysis: a literature review on implemented approaches

Infrastructures near the sea, such as ports, offshore platforms, bridges, and coastal buildings, are affected by seawater due to the coastal region. Chloride, contained in seawater, causes a decrease in the strength and durability of the concrete. Some researchers have published a paper on analyzing the penetration of chloride ions into concrete under different coastal environments and predicted chloride diffusion in concrete with computational modeling. This paper aims to review the existing literature related to various laboratory work tests and analytical methods in evaluating the diffusion of chloride from seawater into concrete. A set of forty papers were collected and reviewed that were published from 2011 until 2020 for studying. The review showed that chloride diffusion was a complex process and affected by many factors such as material properties, curing time, immersion/exposure time, and environmental conditions. Various experimental methods in the Laboratory were conducted using concrete specimens made from various materials in the exposed and submerged conditions. Researches in the field were carried out on existing structures with a certain building age using non-destructive testing. Meanwhile, the analytical methods applied simple equations and numerical simulation computational software.