Flame Retardancy and Excellent Electrical Insulation Performance of RTV Silicone Rubber

Room temperature vulcanized (RTV) silicone rubber filled with aluminum trihydrate (ATH) is substantially engaged in electrical outdoor insulation applications. The pristine silicone rubber is highly combustible. ATH filled silicone rubber offers excellent electrical insulation but lacks in providing adequate flame retardancy. This short communication reports the novel results on improved flame retardancy of pristine and ATH filled silicone rubber whilst retaining the electrical insulation properties to a great extent. Results suggest that the presence of only one percent of graphene nanoplatelets with ATH sharply reduces the heat release rate and rate of smoke release. A minor reduction in dielectric breakdown strength and volume resistivity is noticed. Furthermore, permittivity and dielectric loss at power frequency suggest that a marginal 1% concentration of nanoplatelet with ATH is an excellent approach to fabricate flame retardant silicone rubber with an acceptable electrical insulation level.

A Novel Framework to Study the Role of Ground and Fumed Silica Fillers in Suppressing DC Erosion of Silicone Rubber Outdoor Insulation

This paper investigates the effect of ground and fumed silica fillers on suppressing DC erosion in silicone rubber. Fumed silica and ground silica fillers are incorporated in silicone rubber at different loading levels and comparatively analyzed in this study. Outcomes of the +DC inclined plane tracking erosion test indicate a better erosion performance for the fumed silica filled composite despite having a lower thermal conductivity compared to the ground silica composite. Results of the simultaneous thermogravimetric and thermal differential analyses are correlated with inclined plane tracking erosion test outcomes suggesting that fumed silica suppresses depolymerization and promotes radical based crosslinking in silicone rubber. This finding is evident as higher residue is obtained with the fumed silica filler despite being filled at a significantly lower loading level compared to ground silica. The surface residue morphology obtained, and the roughness determined for the tested samples of the composites in the dry-arc resistance test indicate the formation of a coherent residue with the fumed silica filled composite. Such coherent residue could act as a barrier to shield the unaffected material underneath the damaged surface during dry-band arcing, thereby preventing progressive erosion. The outcomes of this study suggest a significant role for fumed silica promoting more interactions with silicone rubber to suppress DC erosion compared to ground silica fillers.

Lessons to Learn from Post-Installation Pollution Levels Assessment of Some Distribution Insulators

Among the main causes of outdoor insulation failures is their poor specifications in terms of leakage distances. This happens when the selected criteria are unable to cope with all the stresses imposed by the changes in environmental pollutions. Therefore, it is important for utilities to fully understand the actual pollution characteristics of the service environment in which the insulators are operating. In this paper, the pollution severity and performance of some 13.2 kV ceramic insulators, sampled in different areas of a Canadian aluminum factory, are assessed. The investigations were performed taking into account the influence of air humidity. Various characteristics were investigated to assess the pollution levels of the insulators, such as equivalent salt deposit density (ESDD) and non-soluble deposit density (NSDD), surface resistance, and leakage current characteristics (density, 3rd harmonic amplitude, and phase). It was witnessed that the insulators, collected around the factory, were much more polluted in comparison to the initial expectation. The pollution level should not be considered static due to the environmental parameters’ dynamics. Lessons to learn: the reliability of an electrical grid is dependent on components whose own reliability is strongly affected by external factors, of which there is often a poor awareness. If care is not taken to re-evaluate the post-installation pollution levels of the insulators, the light may simply turn out!