Analysis of the Hybrid of Mudar/Snake Grass Fiber-Reinforced Epoxy with Nano-Silica Filler Composite for Structural Application

Natural fiber composite materials are competent materials that may replace conventional synthetic materials where the strength to weight ratio is essential. In this paper, the mechanical characteristics of composites made up of randomly oriented natural fibers (mudar fiber and snake grass fiber) with nano-silica filler are detailed for the first time. From the various literature surveys, the critical length of mudar and snake grass fiber is chosen as 40 mm and 30 mm, respectively. The test samples were prepared with a fiber content of 10%, 20%, 30%, and 40% with an equal amount of mudar and snake grass fiber. The percentage of nano-filler is maintained as constant as 3% with all the compositions. The composites showed that the highest mechanical properties were found at 30% fiber volume. The maximum tensile strength is 45 MPa, and the flexural strength is 51 MPa. The maximum impact strength is 4.5 J. Sample ID 3 provided the best results compared to other proportions. The fiber/matrix adhesion was investigated using a scanning electron microscope (SEM). These predominant mechanical properties make it easier for the implementation of the prepared composite material in structural and automotive applications.

Study of the Mechanical, Sound Absorption and Thermal Properties of Cellular Rubber Composites Filled with a Silica Nanofiller

This paper deals with the study of cellular rubbers, which were filled with silica nanofiller in order to optimize the rubber properties for given purposes. The rubber composites were produced with different concentrations of silica nanofiller at the same blowing agent concentration. The mechanical, sound absorption and thermal properties of the investigated rubber composites were evaluated. It was found that the concentration of silica filler had a significant effect on the above-mentioned properties. It was detected that a higher concentration of silica nanofiller generally led to an increase in mechanical stiffness and thermal conductivity. Conversely, sound absorption and thermal degradation of the investigated rubber composites decreased with an increase in the filler concentration. It can be also concluded that the rubber composites containing higher concentrations of silica filler showed a higher stiffness to weight ratio, which is one of the great advantages of these materials. Based on the experimental data, it was possible to find a correlation between mechanical stiffness of the tested rubber specimens evaluated using conventional and vibroacoustic measurement techniques. In addition, this paper presents a new methodology to optimize the blowing and vulcanization processes of rubber samples during their production.

Inverse Proportionality of Thermal Conductivity and Complex Permittivity to Filler-Diameter in Epoxy Resin Composites with Silica

We prepared six kinds of epoxy resin nanocomposites with silica and an epoxy resin with no silica. The nanocomposites contain silica with different diameters (10, 50, and 100 nm) while their silica contents are 1, 5, 10, and 20 vol%. At 25 and 100 °C, the thermal conductivity has a nearly proportional dependence on the silica content and exhibits an almost reciprocal proportionality to the diameter of the silica. The latter result indicates that the interaction at filler-resin interfaces plays a significant role in heat transfer. However, this view contradicts an easy-to-understand thought that the filler-resin interfaces should work as a barrier for heat transfer. This in turn indicates that the interaction at filler-resin interfaces controls the bulk properties of the resin when the filler is in a nm size. Although the dielectric constant increases with the addition of the silica filler, its increment from the resin with no silica is the smallest in the resin with the 10-nm silica. Therefore, the addition of the 10-nm silica is adequate for electrical insulation purposes.

Experimental evaluation and comparison of silica/biocarbon particulate-epoxy composites for high-strength applications

Biowaste utilization and management are of primary concern in the current scenario for a sustainable environment. One way to enable this is to replace commercial fillers with composite materials. In the present study, the fillers, that is, silica and biocarbon are extracted from rice husk and processed further as biofillers for processing composites. With inherent processing challenges involved in biofiller-based composites, this study investigated and compared the influence of dispersed silica and biocarbon particles independently on the mechanical and tribological properties of epoxy composites. The composites were fabricated by a hand lay-up process. The composites were fabricated with three different filler loadings each of silica and biocarbon separately (2, 4 and 6 wt%). The mechanical characterization results illustrate that tensile, flexural, compression, and erosion wear showed superior properties compared to neat epoxy. It is also evident that there was an enhancement of 19% in compressive strength in composites compared to neat epoxy at 2 wt% silica and biocarbon filler composites. The tensile strength increased by 2.6 times when compared to neat epoxy at 2 wt% silica filler addition. Alongside, erosion results confirm that the properties of pure epoxy change from semi-brittle to ductile due to the addition of silica and biocarbon fillers. This semi-brittle to ductile nature is important for marine applications as propellers are subject to extreme cold and warm temperatures with very little transition time, leading to ductile to brittle failure. Finally, it can be inferred that silica extracted from rice husk has versatile applications when compared to the carbon extract.

Wear Resistance of the Glass-Fiber Reinforced Polymer Composite with the Addition of Quartz Filler

The paper presents the results of investigations on the glass fiber reinforced composite for the floor panels with quartz powder additions of different percentages in terms of wear resistance, friction coefficient, hardness, and strength. The wear resistance was assessed using the specific wear work parameter determined by the novel tribotester with friction band. It was found that an increase in quartz powder addition to the tested polymer composite does not enhance its mechanical increasingly properties. From the wear tests it can be concluded that only the composite with four layers of glass fibers and 6 wt.% of the quartz powder exhibited improvement of the wear resistance, but its shear strength was lower than that of the two layer specimens with similar powder proportions. On the other hand, the highest friction coefficient’s, which is microhardness HV05, shear strength and impact strength were attained for the composite with two layers of glass fibers and 3 wt.% of the quartz powder. Among four layer samples, very close results were obtained for the samples with 10% of powder and insignificantly lower strength were observed for the samples with no powder added. The results revealed that there is no clear trend for the effect of silica filler percentage on the composite performance, which indicates the need for individual purpose-dependent decision making in the design of the glass fiber reinforced composites with quartz powder filler.

Investigation of Hydrothermally Stressed Silicone Rubber/Silica Micro and Nanocomposite for the Coating High Voltage Insulation Applications

Silicone rubber is a promising insulating material that has been performing well for different insulating and dielectric applications. However, in outdoor applications, environmental stresses cause structural and surface degradations that diminish its insulating properties. This effect of degradation can be reduced with the addition of a suitable filler to the polymer chains. For the investigation of structural changes and hydrophobicity four different systems were fabricated, including neat silicone rubber, a micro composite (with 15% micro-silica filler), and nanocomposites (with 2.5% and 5% nanosilica filler) by subjecting them to various hydrothermal conditions. In general, remarkable results were obtained by the addition of fillers. However, nanocomposites showed the best resistance against the applied stresses. In comparison to neat silicone rubber, the stability of the structure and hydrophobic behavior was better for micro-silica, which was further enhanced in the case of nanocomposites. The inclusion of 5% nanosilica showed the best results before and after applying aging conditions.