Large Eddy Simulation of Film Cooling Involving Compound Angle Hole with Bulk Flow Pulsation

The effects of pulsations in the main flow on film cooling from a cylindrical hole with a spanwise injection angle (orientation angle) are analyzed using numerical methods. The hole is located on a flat plate with a 35° inclined injection angle, and the compound angle denotes the orientation and inclination angles. The film cooling flow fields for the sinusoidal flow pulsation of 36 Hz from a cylindrical hole with 0° and 30° orientation angles at the time-averaged blowing ratio of M = 0.5 are simulated via large eddy simulation (LES). The CFD results are validated using the experimental data and compared to the Reynolds-averaged Navier–Stokes (RANS) and URANS results. The results reveal that if the pulsation frequency goes from 0 to 36 Hz, the adiabatic film cooling effectiveness decreases regardless of the compound angle; however, the film cooling for the 30° orientation angle exhibits better performance than that for a simple angle (0°). Moreover, if 36 Hz pulsation is applied, the film cooling effectiveness obtained by unsteady RANS exhibits a large deviation from the experimental data, unlike the LES results. The credibility of the LES results relative to the experimental data is demonstrated by comparing the time-averaged η and the phase-averaged temperature contours. The LES results demonstrate that LES can more accurately predict η than the experimental data; in contrast, URANS results are highly overpredicted around the centerline of the coolant spreading. Thus, LES results are more consistent with the experimental results for the time- and phase-averaged temperature contours than the URANS results.

Analysis of flow field characteristics of cycloidal pump based on fluid solid interaction

At present, in the aspect of numerical simulation of a cycloid pump, most researchers are based on CFD (computational fluid dynamics) to analyze the pump under different operating conditions (such as speed, temperature), and the performance of a pump under FSI (fluid solid interactions) is rare. Firstly, a model of cycloidal pump is established in COMSOL. The simulation results obtained by applying CFD and FSI are verified by experiments. Then, the flow in the rotating region and the inlet and outlet cavities are analyzed. Finally, through further analysis of the internal flow, improved design scheme of the cycloid pump is put forward, the inlet flow of the cycloid pump increased by 5.8% compared with the unoptimized, the inlet flow pulsation decreased by 32.7%. The discharge flow of the cycloid pump increased by 16.3%, the pulsation rate of discharge flow decreased by 47%. It provides a reference for other pump research, analysis and improvement design.

Comparison of three-dimensional flow mixing via pulsation and dynamical stirring: application to the mixing of parallel streams at different temperatures

Purpose This paper aims to compare the performance of flow pulsation versus flow stirring in the context of mixing of a passive scalar at moderate Reynolds numbers in confined flows. This comparison has been undertaken in two limits: diffusion can be neglected as compared to convection (very large Peclet) and diffusion and convection effects are comparable. The comparison was performed both in terms of global parameters: pumping power and mixing efficiency and local flow topology. Design/methodology/approach The study has been addressed by setting up a common conceptual three-dimensional problem that consisted of the mixing of two parallel streams in a square section channel past a square section prism. Stirring and pulsation frequencies and amplitudes were changed and combined at an inlet Reynolds number of 200. The numerical model was solved using a finite volume formulation by adapting a series of open-source OpenFOAM computational fluid dynamic (CFD) libraries. For cases with flow pulsation, the icoFoam solver for laminar incompressible transient flows was used. For cases with stirring, the icoDyMFoam solver, which uses the arbitrary Lagrangian–Eulerian method for the description of the moving dynamical mesh, was used to model the prism motion. At the local flow topology level, a new method was proposed to analyze mixing. Time evolution of folding and wrinkling of sheets made up of virtual particles that travel along streak lines was quantified by generating lower rank projections of the sheets onto the spaces spanned by the main eigenvectors of an appropriate space-temporal data decomposition. Findings In the limit when convection is dominant, the results showed the superior performance of stirring versus flow pulsation both in terms of mixing and required pumping power. In the cases with finite Peclet, the mixing parameters by stirring and flow pulsation were comparable, but pulsation required larger pumping power than stirring. For some precise synchronization of stirring and pulsation, the mixing parameter reached its maximum, although at the expense of higher pumping power. At the local flow topology level, the new method proposed to quantify mixing has been found to correlate well with the global mixing parameter. Originality/value A new systematic comparative study of two methods, stirring and pulsation, to achieve mixing of passive scalars in the mini scale for confined flows has been presented. The main value, apart from the conclusions, is that both methods have been tested against the same flow configuration, which allows for a self-consistent comparison. Of particular interest is the fact that it has been found that accurate synchronization of both methods yields mixing parameters higher than those associated to both methods taken separately. This suggests that it is possible to synchronize mixing methods of a different nature to achieve optimum designs. The new theoretical method that has been proposed to understand the mixing performance at the local level has shown promising results, and it is the intention of the authors to test its validity in a broader range of flow parameters. All these findings could be taken as potential guidelines for the design of mixing processes in the mini scale in the process industry.

Pulsating Film Cooling Flow Over Smooth Cutback Surface At Airfoil Trailing Edge Measured by 2D3C-PTV

The objective of this study is to clarify the effects of the film-cooling flow pulsation and the differences between the Strouhal number ratios of 1.0 and v2. The surface-averaged film cooling effectiveness for the Strouhal number ratios of 1.0 and v2 had decreased and increased, respectively, in comparison with the steady cooling flow in the authors' previous large eddy simulations. Subsequently, clarification on the possible reasons for these changes was sought. Measurements of the instantaneous velocity fields over the smooth cutback surface at two different pulsation frequencies were performed using two-dimensional three-component particle tracking velocimetry (2D3C-PTV). Notably, the power spectrum density of the wall-normal velocity fluctuations showed that the strongest peaks appeared at the pulsation frequencies, and the peak value for the Strouhal number ratio of 1.0 was much higher than those for the steady cooling flow and the Strouhal number ratio of v2. When the absolute Reynolds shear stresses integrated for the mixing layer region were compared, those for the Strouhal number ratios of 1.0 and v2 were found to be higher and lower, respectively, than those for the steady cooling flow. Remarkably, the suppression of the turbulent mixing for the Strouhal number ratio v2 was caused by the suppressed development of the large-scale alternating vortices shed from the lip edge by imposing the cooling-flow pulsation at the frequency non-resonant with the vortex shedding frequency of the steady cooling flow.

Flow pulsation reduction of a single-piston piezoelectric pump based on elastic cavity group and unloading valve

A piston piezoelectric (PZT) pump has many advantages for the use of light actuators. How to deal with the contradiction between the piston amount and oil delivery quality is an essence when designing the pump. In order to depress the pressure pulsation and flow pulsation in a single-piston PZT pump, a two-stage attenuator is proposed. It involves an elastic cavity group and an unloading valve. Unsteady flow inside the pump is numerically calculated and analyzed to reveal its delivery characteristic in the whole pumping cycle. The distributing process of the passive valves is obtained through the dynamic mesh technique. Influences of key design and operation factors on the delivery performance of the pump are analyzed. The results indicate that the flexible cavity group and the unloading valve arranged at the delivery port can reduce the flow pulsation by 45%. The design can effectively provide stable flow for the actuator in a certain frequency range.

Valve Plate Structural Optimal Design and Flow Field Analysis for the Aviation Bidirectional Three-Port Piston Pump

This paper designed and optimized a bidirectional three-port valve plate structure for solving the matching problem of flow rate and pressure in the aerospace pump-controlled differential hydraulic cylinder. This design aims to make the valve plate work well under the bidirectional high-speed condition. The model was set up using dynamic mesh and sliding mesh, and the simulation is conducted by FLUENT. In addition, the flow field of inlet and outlet flow rate pulsations, pressure pulsation in cylinder, and non-dead-point transition zone of four cases are analyzed to optimize the valve plate in this work. The numerical results show that different angles of non-dead-point transition zones of the valve plate have a big impact on the performance of the piston pump. For example, the flow rate pulsation reaches the minimum when the angle of non-dead point transition zone is greater than or equal to the angle of a cylinder port. However, at this time, the closed compression would occur and the pressure inside the cylinder would rise rapidly as the piston moves to the non-dead point zone, thus resulting in serious pressure overshoot. In addition, if the angle of non-dead point transition zone is reduced within a certain range, the pressure overshoot will be reduced drastically, and the flow pulsation rate will rise a bit. The study suggests that it is necessary to adjust the angle of non-dead point transition zone to balance the pressure overshoot and flow pulsation of the pump to obtain the optimal kidney structure of the valve plate.

Research Status, Critical Technologies, and Development Trends of Hydraulic Pressure Pulsation Attenuator

Hydraulic pumps are a positive displacement pump whose working principle causes inherent output flow pulsation. Flow pulsation produces pressure pulsation when encountering liquid resistance. Pressure pulsation spreads in the pipeline and causes vibration, noise, damage, and even pipeline rupture and major safety accidents. With the development of airborne hydraulic systems with high pressure, power, and flow rate, the hazards of vibration and noise caused by pressure pulsation are also amplified, severely restricting the application and development of hydraulic systems. In this review paper, the mechanism, harm, and suppression method of pressure pulsation in hydraulic systems are analyzed. Then, the classification and characteristics of pulsation attenuators according to different working principles are described. Furthermore, the critical technology of simulation design, matching method with airborne piston pumps, and preliminary design method of pulsation attenuators are proposed. Finally, the development trend of pulsation attenuators is prospected. This paper provides a reference for the research and application of pressure pulsation attenuators.