Origami-inspired shape memory dual-matrix composite structures

A sandwiched morphing structure is developed using an Origami-inspired shape memory dual-matrix composite core and shape memory polymer composite skins. The geometric parameters of the morphing structure are designed to have a zero Poisson’s ratio. In addition, an analytical model is developed to analyze the three-dimensional morphing structure easily. The shape memory dual-matrix composites are fabricated with woven fabrics based on the shape memory polymers, and an epoxy matrix is used to ensure a flexible and shape-recoverable structure. The shape recoverability of the shape memory polymer composite skins is verified by measuring the shape recovery ratio at various temperatures. Based on the tensile tests for the shape memory polymer composite skins and shape memory polymer hinges, it is found that the morphing structure can be highly flexible depending on temperature. Finally, the bending and shape recovery behaviors of the morphing structure are demonstrated.

Bidirectional Spiral Pulley Negative Stiffness Mechanism for Passive Energy Balancing

The energy balancing concept seeks to reduce actuation requirements for a morphing structure by strategically locating negative stiffness devices to tailor the required deployment forces and moments. One such device is the spiral pulley negative stiffness mechanism. This uses a cable connected with a pre-tension spring to convert the decreasing spring force into the increasing balanced torque. The kinematics of the spiral pulley is first developed for bidirectional actuation, and its geometry is then optimized by employing an energy conversion efficiency function. The performance of the optimized bidirectional spiral pulley is then evaluated through the net torque, the total required energy, and energy conversion efficiency. Then, an additional test rig tests the bidirectional negative stiffness property and compares the characteristics with the corresponding analytical result. Exploiting the negative stiffness mechanism is of significant interest not only in the field of morphing aircraft but also in many other energy and power reduction applications.

Electro-Actuation System Strategy for a Morphing Flap

Within the framework of the Clean Sky-JTI (Joint Technology Initiative) project, the design and technological demonstration of a novel wing flap architecture were addressed. Research activities were carried out to substantiate the feasibility of morphing concepts enabling flap camber variation in compliance with the demanding safety requirements applicable to the next generation green regional aircraft. The driving motivation for the investigation on such a technology was found in the opportunity to replace a conventional double slotted flap with a single slotted camber-morphing flap assuring similar high lift performances—in terms of maximum attainable lift coefficient and stall angle—while lowering emitted noise and system complexity. The actuation and control logics aimed at preserving prescribed geometries of the device under variable load conditions are numerically and experimentally investigated with reference to an ‘iron-bird’ demonstrator. The actuation concept is based on load-bearing actuators acting on morphing ribs, directly and individually. The adopted un-shafted distributed electromechanical system arrangement uses brushless actuators, each rated for the torque of a single adaptive rib of the morphing structure. An encoder-based distributed sensor system generates the information for appropriate control-loop and, at the same time, monitors possible failures in the actuation mechanism. Further activities were then discussed in order to increase the TRL (Technology Readiness Level) of the validated architecture.

Planform, aero-structural and flight control optimization for tailless morphing aircraft

Tailless swept wing airplanes rely on variations of the spanwise lift distribution to achieve controllability in all axes. As every flight condition requires different control moments, the conventional discrete control surfaces will be practically continuously deflected, leading to drag penalties. Shape adaptation base on chordwise morphing can achieve continuous deformations of the wing profile, leading to local lift variations with minimum drag penalties. As the shape is varied continuously along the wingspan, the lift distribution can be tailored to each flight condition. Tailless aircraft appear therefore as prime candidates for morphing, as the attainable benefits are potentially significant. This work presents a methodology to determine the optimal planform, profile shape, and morphing structure for a tailless aircraft. The employed morphing concept is based on a distributed compliance structure, actuated by piezoelectric elements. The multidisciplinary optimization considers the static and dynamic aeroelastic behavior of the structure and aims to maximize the aerodynamic efficiency of the plane while guaranteeing its controllability by means of morphing. The potential of the resulting wing design is fully exploited by means of a second optimization process, which identifies the actuation configuration resulting in the highest aerodynamic efficiency for a wide variety of control moments.

Development of a morphing wingtip based on compliant structures

Compliant structures, such as flexible corrugated panels and honeycomb structures, are promising structural solutions for morphing aircraft. The compliant structure can be tailored to carry aerodynamic loads and achieve the geometry change simultaneously, while the reliability of the morphing aircraft can be guaranteed if conventional components and materials are used in the fabrication of the morphing structure. In this article, a compliant structure is proposed to change the dihedral angle of a morphing wingtip. Unsymmetrical stiffness is introduced in the compliant structure to induce the rotation of the structure. Trapezoidal corrugated panels are used, whose geometry parameters can be tailored to provide the stiffness asymmetry. An equivalent model of the corrugated panel is employed to calculate the deformation of the compliant structure. To provide the airfoil shape, a flexible honeycomb structure is used in the leading and trailing edges. An optimisation is performed to determine the geometry variables, while also considering the actuator requirements and the available space to instal the compliant structure. An experimental prototype has been manufactured to demonstrate the deformation of the morphing wingtip and conduct basic wind tunnel tests.