Fibre alignment and mechanical performance of carbon fibre Sheet Moulding Compounds under different preform compaction

This work investigates the effect of preform compaction on the mechanical performance and flow-induced fibre alignment of carbon fibre reinforced Sheet Moulding Compounds (SMCs). Two groups of panels have been compression moulded from reclaimed carbon fibre tows in vinyl-ester resin with low (0.5 MPa) and high (10 MPa) preform compaction pressure Additionally, a low-cost fibre orientation analysis method has been further improved in terms of reliability, and a novel flow assessment method has been developed for carbon fibre SMCs. This approach revealed greater fibre alignment with the flow direction in the lower faces of panels as a result of greater contact time with the heated mould and a lower charge viscosity at the time of pressing. As expected, greater fibre alignment in the flow direction was observed outside the initial charge coverage area in both types of panels, where the flow was greatest. Due to additional fibre flow during the high-pressure compaction stage, the mean degree of flow alignment in the high compaction panel was 47% higher than that of the low compaction panel. Improvements in the tensile stiffness (8%) and strength (32%) were also observed as a result of the high-pressure compaction stage and associated flow alignment.

Electro-spinning of highly-aligned polyacrylonitrile nano-fibres with continuous spooling

This paper reports on a new configuration for producing highly-aligned electro-spun fibres that can be produced on a static substrate or one where it is hauled off and spooled continuously to enable the production of continuous lengths. The fixture consists of a Vee-shaped polytetrafluorethylene shield at 60° with a 1 cm wide integral rectangular base that is mounted on a copper disk with a 10 cm diameter. Specified concentrations of polyacrylonitrile in dimethyl sulfoxide were electro-spun on to a strip of cellulose paper. In the static setup, approximately 91% of the fibres were deposited to within 3°. When the spooling rig was used, a tape of the cellulose paper was hauled off at 0.07 mm/min, 78% of the fibres were aligned to within 3°. Simulations of the conventional and Vee-shield electro-spinning setups were undertaken and they provided corroboration for the experimental observations with regard to the mechanism responsible for fibre alignment. The feasibility of using this technique to produce 0°/− 45°/+ 45° stacked layers of aligned fibre preform is demonstrated.

Tissue ingrowth markedly reduces mechanical anisotropy and stiffness in fibre direction of highly aligned electrospun polyurethane scaffolds

PurposeThe lack of long-term patency of synthetic vascular grafts currently available on the market has directed research towards improving the performance of small diameter grafts. Improved radial compliance matching and tissue ingrowth into the graft scaffold are amongst the main goals for an ideal vascular graft.MethodsBiostable polyurethane scaffolds were manufactured by electrospinning and implanted in subcutaneous and circulatory positions in the rat for 7, 14 and 28 days. Scaffold morphology, tissue ingrowth, and mechanical properties of the scaffolds were assessed before implantation and after retrieval.ResultsTissue ingrowth after 24 days was 96.5 ± 2.3% in the subcutaneous implants and 77.8 ± 5.4% in the circulatory implants. Over the 24 days implantation, the elastic modulus at 12% strain decreased by 59% in direction of the fibre alignment whereas it increased by 1379% transverse to the fibre alignment of the highly aligned scaffold of the subcutaneous implants. The lesser aligned scaffold of the circulatory graft implants exhibited an increase of the elastic modulus at 12% strain by 77% in circumferential direction.ConclusionBased on the observations, it is proposed that the mechanism underlying the softening of the highly aligned scaffold in the predominant fibre direction is associated with scaffold compaction and local displacement of fibres by the newly formed tissue. The stiffening of the scaffold, observed transverse to highly aligned fibres and for more a random fibre distribution, represents the actual mechanical contribution of the tissue that developed in the scaffold.

Tissue loading and microstructure regulate the deformation of embedded nerve fibres: predictions from single-scale and multiscale simulations

Excessive deformation of nerve fibres (axons) in the spinal facet capsular ligaments (FCLs) can be a cause of pain. The axons are embedded in the fibrous extracellular matrix (ECM) of FCLs, so understanding how local fibre organization and micromechanics modulate their mechanical behaviour is essential. We constructed a computational discrete-fibre model of an axon embedded in a collagen fibre network attached to the axon by distinct fibre–axon connections. This model was used to relate the axonal deformation to the fibre alignment and collagen volume concentration of the surrounding network during transverse, axial and shear deformations. Our results showed that fibre alignment affects axonal deformation only during transverse and axial loading, but higher collagen volume concentration results in larger overall axonal strains for all loading cases. Furthermore, axial loading leads to the largest stretch of axonal microtubules and induces the largest forces on axon's surface in most cases. Comparison between this model and a multiscale continuum model for a representative case showed that although both models predicted similar averaged axonal strains, strain was more heterogeneous in the discrete-fibre model.