Prediction of Aggregate Impact Values and Aggregate Crushing Values Using Light Compaction Test

Crushing test and Impact test are very important to estimate strength and toughness characteristics of the road aggregate. Extensive experimental procedures and different sets of equipment are required for these types of aggregate testing. Therefore, the objective of the study is to investigate whether the light compaction test can be a suitable alternative for both these tests. For this experimental procedure, 60 aggregate samples were collected from different rock quarries spread along North-eastern states of India. The specifications of the aggregate samples are kept similar for all of these three test procedures. The result indicates a strong correlation of Light compaction values (LCV) with Aggregate crushing values (ACV) and Aggregate Impact Values (AIV). The R2 values for the relationship was found to be more than 0.9 for both these relationships. It indicates that the LCV can be used to closely predict the ACV and AIV. The root mean square error (RMSE) values estimated based on the actual and predicted values were also found to be low which further concrete the claim that light compaction test can be a suitable alternative for crushing test and impact test of the aggregates.

Influence of Natural Aggregate Crushing Process on Crushing Strength Index

Crushing is one of the most energy-consuming technological processes. The purpose of grinding is to achieve the desired grain size of mineral raw materials. The process of grinding consists of many factors, for example, the size and form of crushed grains, as well as their mutual arrangement inside the crushing machine chamber, the technological parameters of the crusher, the material properties, and the speed of the moving grains. One of the key parameters of the aggregate is its resistance to grinding. Resistance to grinding is related to the strength of the products made from aggregates subjected to grinding, which affects the overall quality of these products. Therefore, the aim of this study is to analyze the impact of the crushing of natural aggregate on the LA crumbling strength index. Two types of aggregates were analyzed—natural gravel and natural pebbles crushed in a crusher. Aggregates were acquired from two mines belonging to the plant Kruszgeo S.A. in Rzeszów, i.e., ZEK (Zakład Eksploatacji Kruszywa) Ostrów and ZEK Strzegocice II. The aggregate crushing process was carried out for 4–8 mm and 10–14 mm fractions using cone crushers of the 1044 type. Aggregate crushing was carried out in a Los Angeles drum, in accordance with the requirements of EN 1097-2:2020. The analysis showed that for grits of the 10–14 mm fraction, the lower values of the LA indices were obtained, which allows for obtaining a bigger index of crushing strength than in the case of crushing using the 4–8 mm fraction. This analysis showed how important the process of grinding aggregates is and, thus, the appropriate selection of fractions for the grit crushing process for the aggregate strength on grinding. Subjecting the aggregate to the grinding process results in an improvement in the crushing strength indicator, thus obtaining better strength parameters of the products manufactured from the aggregates subjected to the process of crushing (for example, concrete). The originality of the study is an analysis of key Polish aggregates and the crushing strength index.

The variability in commercial laboratory aggregate testing for road construction in South Africa

Simple data comparisons were undertaken using project data to illustrate the need for duplicate test analyses in road construction material investigations for hard rock aggregate sources. Test data was sourced from projects commissioned by the South African National Roads Agency SOC Limited (SANRAL). All test results except the polished stone value were reported by commercial geotechnical laboratories that are accredited with the South African National Accreditation System (SANAS). Only samples subjected to duplicate test analyses were used, as this method allows direct comparisons. The tests used for comparison included the polished stone value, wet and dry versions of the Aggregate Crushing Value test, wet and dry versions of the 10% Fines Aggregate Crushing Value test, the ethylene glycol-soaked version of the 10% Fines Aggregate Crushing Value test, and the water absorption test of both the fine (-5.00 mm) and coarse (+5.00 mm) material fractions. The results show that duplicate testing is firmly justified, as test results reported were often highly variable, despite all participating laboratories being SANAS-accredited and using standardised methods. Further consideration was then given to the additional cost of duplicate testing at project stage investigations compared to the cost implications of having erroneously reported materials failing in service or having good-quality materials rejected.

Assessment of Rock Aggregate for Construction Using Comminution Theory

In this research, grinding energy of selected rock samples collected from South West Nigeria was determined using comminution theory in order to evaluate suitability of rock for aggregate production. Bond Work Index (BWi), Aggregate Impact Value (AIV) and Aggregate Crushing Value (ACV) of samples was characterized and correlated. The work index of the charnockitic rock, granite gneiss, porphyritic granite –labelled PG1 and porphyritic granite –labelled PG2 of samples was found to be 17.12 kWh/t, 13.72 kWh/t, 13.64 kWh/t and 12.76 kWh/t respectively. The ACV of the charnockitic rock, granite gneiss, porphyritic granite (PG1) and porphyritic granite (PG2) was determined to be 26.2 %, 27.3 %, 27.6 % and 27.8 % respectively; while the AIV of the samples, in same order, was 11.2 %, 13.2 %, 19.1 % and 18.4 % respectively. Following high correlation coefficient of 0.98% between BWi and ACV, hardness of rock materials are classified as ‘very difficult’, ‘difficult’, ‘medium’, ‘easy’ and ‘very easy’ for grinding energies in the range of >18 kWh/t, 14-18 kWh/t, 10-14 kWh/t, 7-10 kWh/t and 0-7 kWh/t respectively. Based on the classification, rock materials with grinding energy >10 kWh/t could be suitable for aggregate production and usable for civil construction purposes.Keywords- Aggregate, Aggregate impact value, Aggregate crushing value, Comminution, Grinding energy.

Assessment of Gravel Properties Sourced within Oyo North Senatorial District: Case Study of Ogbomoso

The study evaluated the properties of gravel aggregate sourced within Oyo north senatorial district for concrete production in place of crushed granite crushed at exorbitant cost since characteristic properties show significant reflections on the qualities of gravel aggregate used and also play major role in determining the properties of hardened concrete.Samples of gravel from four commonly used borrow pits: Aroje, Bolanta, Sunsun and Olomi sites were obtained and tested for Aggregate Crushing Value (ACV), Aggregate Impact Value (AIV), Specific Gravity, Water absorption Capacity, Bulk Density, Moisture Content and Particle Size Distribution.On the average the results of the observation for the selected four locations were 22.56 g, 28.17 g, 33.37 g and 40.19 g for Aggregate Crushing Value (ACV), 2.44 g/ml, 2.53 g/ml, 2.57 g/ml and 2.62 g/ml for Bulk density, 0.17 %, 1.43 %, 2.42 %, and 2.48 % for moisture content, 2.02 %, 2.92 %, 2.00 % and 3.15 for water absorption, 2.52, 2.63, 2.60 and 2.55 for specific gravity, 41. 55 %, 45.25 %, 45.59 % and 47.08 % for aggregate Impact respectively.The study revealed that, gravel aggregates from Aroje has superior properties over those of Sunsun, Bolanta and Olomi as compared with coarse aggregate properties in BS 812: 1995 and BS 882: 1992. It is hereby recommended for coarse aggregate in concrete production.