Optical and Electronic Microscope for Minero-Petrographic and Microchemical Studies of Lime Binders of Ancient Mortars

In this paper, the advances in the use of optical and electronic microscope for study of the minero-petrographic and microchemical features of lime binders of ancient mortars are discussed for various case studies. Mortars belonging to several historic periods and with different functions in building structures and archaeological sites were selected in order to verify the complementarity of optical and electronic microscope analyses applied to these artificial materials. The data obtained with the application of optical and microscope analyses were able to provide detailed and more precise information on the composition, structure, and texture of lime binders, highlighting the features of air hardening calcitic lime binder, air hardening magnesian lime binder, natural hydraulic lime binder, and air hardening binders with materials providing hydraulic characteristics added. Furthermore, a complete analysis and classification of the lime lumps was determined.

Assessing the effect of a white Portland cement admixture on the early frost-thaw resistance of NHL-based masonry mortar

Well preserved mortars based on natural hydraulic lime are widely spread in historical buildings throughout the alpine area of Tyrol, Austria. These are frequently restored with mortars oriented on historical models. Portland cement is also commonly used to modify these materials on building sites to speed up the setting time to improve the early frost-thaw resistance, primarily when they are applied around the winter season. Therefore, it was our objective to specify the application potentials of those materials, respecting the intended use and the atmospheric conditions. Moreover, we tried to figure out the possible benefits and risks when using NHL-based materials, optionally modified by cement, yielding stable recommendations for the work with corresponding mortars. Hence, we examined the development of strength and water transport, also the frost-thaw durability in a temporal context. The obtained results were compared with findings of assessing both materials under variable weather conditions around the winter season. Accordingly, the use of pure NHL-based lime mortars resulted as being critical mainly until about two months before intense frost conditions. Cement effectively contributes to the rapid hydraulic setting reaction in NHL-based materials. Hence, we recommend measured cement additions in areas where strong frost is expected after a few weeks and especially targeted in areas where carbonation is hindered because of excess moisture. Nevertheless, the potential use of Portland cement should be properly controlled in historic building preservation. A systematical approach that considers the framework conditions and the corresponding application to an area is essential to assure an appropriate conservation outcome.

Use of Wood Waste as Aggregate in Mortars: An Experimental Study

The construction sector is one of the largest and most active in the world economy, being responsible for consumption of huge amounts of natural resources. Natural sand and gravel are the most important resources in construction, they are mainly used as aggregates, and its extraction often causes environmental damages. Bearing these considerations in mind, the wood waste has been used as partial replacement of natural sand in concrete and mortars to reduce the environmental burden of natural sand extraction. The aim of this paper is to characterize the physical and mechanical properties of natural hydraulic lime-based mortars proportioned with different percentages of wood wastes (0% to 30%) as replacement of natural sand. Thus, several specimens of mortar proportioned with wood wastes have been subjected to different experimental procedures, such as: workability, mechanical strength, water absorption and thermal conductivity. Results obtained showed that the incorporation of wood waste causes a reduction of mechanical resistance mostly due to the increase in open porosity, but on the other hand the thermal conductivity presents an improvement up to 83%. The results obtained are quite acceptable and encouraging for the follow-up studies using wood wastes as fine aggregate in mortars and, simultaneously, to improve the energy efficiency of buildings since this waste material contributes to obtain mortars with improved thermal performance.

Natural-Fibrous Lime-Based Mortar for the Rapid Retrofitting of Heritage Masonry Buildings

The present work aims to define the mechanical behavior of a new composite material for the preservation and enhancement of the vast historical and architectural heritage particularly vulnerable to environmental and seismic actions. The new composite represents a novelty in the landscape of the fibrous mortars and consists of natural hydraulic lime (NHL)-based mortar, strengthened by Sisal short fibers randomly oriented in the mortar matrix. The developed mortar ensures the chemical-physical compatibility with the original features of the historical masonry structures (especially in stone and clay) aiming to pursue the effectiveness and durability of the intervention. The use of vegetal fibers (i.e., the Sisal one) is an exciting challenge for the construction industry considering that they require a lower level of industrialization for their processing, and therefore, their costs are considerably lower, as compared to the most common synthetic/metal fibers. Samples of Sisal-composite are tested in three-point bending, aiming to estimate both their bending stress and fracture energy. Tensile and compressive tests were also performed on the composite samples, while water retention and slump test were performed on the fresh mix. At last, the tensile tests on the Sisal strand were performed to evaluate the tensile stress of both strand and wire. An original mechanical interpretation is proposed to explain two interesting phenomena that arose from the analysis of experimental data. The comparison among the performances of unreinforced and reinforced mortar suggests that the use of short fibers is recommendable as coating in the retrofitting interventions alternatively to the long uni or bi-directional fiber strands adopted in the classic fibrous reinforcement (i.e., FRCM). The proposed composite also ensures mix-independent great workability, excellent ductility, and strength, and it can be considered a promising alternative to the classic fiber-reinforcing systems. As final remarks, the use of fiber F1 (length of 24 mm) with respect to fiber F2 (length of 13 mm) is more recommendable in the retrofitting interventions of historical buildings, ensuring higher strength and/or ductility for the composite.

Effect of Aggregate and Binder Type on the Functional and Durability Parameters of Lightweight Repair Mortars

The subject matter of the work presented here is the development and evaluation of novel lightweight mortars that meet the functional and technical criteria imposed on repair mortars. In a broad experimental campaign, lime, natural hydraulic lime, and lime–cement mortars were designed and tested. Lightweight aggregate, expanded perlite, granules from expanded glass and zeolite were used as full replacements for quartz sand. The hardened mortars were tested at the ages of 28 days and 90 days. The conducted tests and analyses were focused on the assessment of structural, mechanical, hygric and thermal parameters. The salt crystallization resistance and effect of salt presence on the hygroscopicity of the investigated mortars were also investigated. The use of lightweight aggregates in the composition of mortars resulted in their high porosity, low density, satisfactory mechanical parameters, improved water vapor transmission capability and water absorption. The mortars with expanded perlite and glass granulate were ranked among thermal insulation mortars of classes T1 and T2, respectively. The use of lightweight aggregates enabled the development of mortars with great durability in terms of salt action, which was almost independent of binder type. The ability to accommodate water vapor was increased by the effect, i.e., the use of lightweight aggregates and the presence of salt in mortars increased porous space. Taking into account the compatibility, functional, and technical criteria, lime- and natural hydraulic lime-based lightweight mortarswere classified as repair mortars, providing improved thermal performance. The lime–cement lightweight plasters can be recommended only for repair of building structures where cement and lime–cement materials were original applied.

Effect of Wet-Dry Cycles on the Bond Behavior of Fiber-Reinforced Inorganic-Matrix Systems Bonded to Masonry Substrates

In recent years, inorganic-matrix reinforcement systems, such as fiber-reinforced cementitious matrix (FRCM), composite-reinforced mortars (CRM), and steel-reinforced grout (SRG), have been increasingly used to retrofit and strengthen existing masonry and concrete structures. Despite their good short-term properties, limited information is available on their long-term behavior. In this paper, the long-term bond behavior of some FRCM, CRM, and SRG systems bonded to masonry substrates is investigated. Namely, the results of single-lap direct shear tests of FRCM-, CRM-, and SRG-masonry joints subjected to wet-dry cycles are provided and discussed. First, FRCM composites comprising carbon, polyparaphenylene benzobisoxazole (PBO), and alkali-resistant (AR) glass textiles embedded within cement-based matrices, are considered. Then, CRM and SRG systems made of an AR glass composite grid embedded with natural hydraulic lime (NHL) and of unidirectional steel cords embedded within the same lime matrix, respectively, are studied. For each type of composite, six specimens are exposed to 50 wet–dry cycles prior to testing. The results are compared with those of nominally equal unconditioned specimens previously tested by the authors. This comparison shows a shifting of the failure mode for some composites from debonding at the matrix–fiber interface to debonding at the matrix-substrate interface. Furthermore, the average peak stress of all systems decreases except for the carbon FRCM and the CRM, for which it remains unaltered or increases.

Traditional and Modern Plasters for Built Heritage: Suitability and Contribution for Passive Relative Humidity Regulation

Plasters have covered wide surface areas of buildings since antiquity, with a main purpose of indoor protection of the substrate on which they are applied. When no longer functional, they might require substitution with solutions that can combine compatibility with the substrate with the current need to mitigate building emissions. Indeed, plasters can contribute to lowering buildings’ energy demands while improving indoor air quality and the comfort of buildings’ users, as plasters can be used as passive regulators of relative humidity (RH). Hence, this study presents the relative-humidity-dependent properties of different plastering mortars based on clay, air lime, and natural hydraulic lime, and plastering finishing pastes based on gypsum and gypsum–air lime, in all cases tested using small size specimens. A cement-based plaster is also analysed for comparison. The clay-based plaster was the most promising material for RH passive regulation, and could be applied to repair and replace plasters in different types of buildings. Pastes based on air lime–gypsum could be applied as finishing layers, specifically on traditional porous walls. The sorption behaviour of cement plaster appeared interesting; however, its water vapour permeability was as expected, found to be the lowest, discouraging its application on historic walls.