Automatic interpolation algorithm for NURBS trajectory of shoe sole spraying based on 7-DOF robot

PurposeThe purpose of this paper is to propose an automatic interpolation algorithm for robot spraying trajectories based on cubic Non-Uniform Rational B-Splines (NURBS) curves, to solve the problem of sparse and incomplete trajectory points of the head and heel of the shoe sole when extracting robot motion trajectories using structured-light 3D cameras and to ensure the robot joints move smoothly, so as to achieve a good effect of automatic spraying of the shoe sole with a 7-degree-of-freedom (DOF) robot.Design/methodology/approachFirstly, the original shoe sole edge trajectory position points acquired by the 3D camera are fitted with NURBS curves. Then, the velocity constraint at the local maximum of the trajectory curvature is used as the reference for curve segmentation and S-shaped acceleration and deceleration planning. Immediately, real-time interpolation is performed in the time domain to obtain the position and orientation of each point of the robot motion trajectory. Finally, the inverse kinematics of the anthropomorphic motion of the 7-DOF robot arm is used to obtain the joint motion trajectory.FindingsThe simulation and experiment prove that the shoe sole spraying trajectory is complete, the spraying effect is good and the robot joint movement is smooth, which show that the algorithm is feasible.Originality/valueThis study is of good practical value for improving the quality of automated shoe sole spraying, and it has wide applicability for different shoe sole shapes.

Optimum time-energy-jerk trajectory planning for serial robotic manipulators by reparameterized quintic NURBS curves

This paper deals with the trajectory planning for serial robotic manipulators passing through key points by minimizing execution time, energy consumption and joint jerks. Quintic NURBS curves are adopted to fit the trajectory, of which the trajectory is reparameterized with respect to time for generation of geometric path and motion laws, aiming at continuity of the robot velocity, acceleration and jerk. A trajectory planning approach for optimum robot performance is proposed by solving a multi-objective optimization problem to attain optimal curve parameters and distributed execution time along curve segments simultaneously. The proposed technique of trajectory planning is numerically illustrated with a robotic arm and evaluated by experimental measurements. The comparison of total execution time and joint dynamics with/without variables optimization shows the effectiveness of the proposed approach.

Numerical and Experimental Analysis of Torsion Springs Using NURBS Curves

Torsion springs, which transfer power through the twisting of their coil, provide advantages such as module simplification and efficient use of space. The design of a torsion spring has been formulated, but it is difficult to determine the local behaviors of torsion springs according to actual load conditions. This study proposes a torsion-spring design method through finite element analysis (FEA) using nonuniform-rational-basis-spline (NURBS) curves. Through experimentation, the angle and displacement values for the actual spring load were converted into useable data. Torsion-spring displacement values were obtained via experimentation and converted into coordinates that may be expressed using NURBS curves. The results of these experiments were then compared to those obtained via FEA, and the validity of this method was thereby verified.

Algebraic Point Projection for Immersed Boundary Analysis on Low Degree NURBS Curves and Surfaces

Point projection is an important geometric need when boundaries described by parametric curves and surfaces are immersed in domains. In problems where an immersed parametric boundary evolves with time as in solidification or fracture analysis, the projection from a point in the domain to the boundary is necessary to determine the interaction of the moving boundary with the underlying domain approximation. Furthermore, during analysis, since the driving force behind interface evolution depends on locally computed curvatures and normals, it is ideal if the parametric entity is not approximated as piecewise-linear. To address this challenge, we present in this paper an algebraic procedure to project a point on to Non-uniform rational B-spline (NURBS) curves and surfaces. The developed technique utilizes the resultant theory to construct implicit forms of parametric Bézier patches, level sets of which are termed algebraic level sets (ALS). Boolean compositions of the algebraic level sets are carried out using the theory of R-functions. The algebraic level sets and their gradients at a given point on the domain are then used to project the point onto the immersed boundary. Beginning with a first-order algorithm, sequentially refined procedures culminating in a second-order projection algorithm are described for NURBS curves and surfaces. Examples are presented to illustrate the efficiency and robustness of the developed method. More importantly, the method is shown to be robust and able to generate valid solutions even for curves and surfaces with high local curvature or G 0 continuity—problems where the Newton–Raphson method fails due to discontinuity in the projected points or because the numerical iterations fail to converge to a solution, respectively.