Evaluation of additively manufactured stacks for thermo-acoustic devices

The thermo-acoustic effect provides a means to convert acoustic energy to heat and vice versa without the need for moving parts. This is especially useful to construct mechanically-simple and robust energy harvesting devices, although there are limitations to the power-to-volume ratio achievable. The mechanical and thermal properties as well as geometry of the porous stack that forms a set of acoustic waveguides in thermo-acoustic devices are key to its performance. In this study, we evaluate various additively manufactured polymer stacks against more conventional ceramic stacks using a benchtop thermos-acoustic refrigerator rig that uses air at ambient pressure as its working fluid. Influence of stack parameters such as material, length, location, porosity and pore geometry are examined using experiments and correlated to simulations using DeltaEC, a software tool based on Rott's linear approximation. Structure-performance relationships are established by extracting scaling laws for power-to-volume ratio and frequency-thermal gradient dependencies. It is found that additively manufactured stacks can deliver performance comparable to ceramic stacks while being more affordable and customizable for thermo-acoustic transduction applications.

2D Dynamic Directional Amplification (DDA) in Phononic Metamaterials

Phononic structures with unit cells exhibiting Bragg scattering and local resonance present unique wave propagation properties at wavelengths well below the regime corresponding to bandgap generation based on spatial periodicity. However, both mechanisms show certain constraints in designing systems with wide bandgaps in the low-frequency range. To face the main practical challenges encountered in such cases, including heavy oscillating masses, a simple dynamic directional amplification (DDA) mechanism is proposed as the base of the phononic lattice. This amplifier is designed to present the same mass and use the same damping element as a reference two-dimensional (2D) phononic metamaterial. Thus, no increase in the structure mass or the viscous damping is needed. The proposed DDA can be realized by imposing kinematic constraints to the structure’s degrees of freedom (DoF), improving inertia and damping on the desired direction of motion. Analysis of the 2D lattice via Bloch’s theory is performed, and the corresponding dispersion relations are derived. The numerical results of an indicative case study show significant improvements and advantages over a conventional phononic structure, such as broader bandgaps and increased damping ratio. Finally, a conceptual design indicates the usage of the concept in potential applications, such as mechanical filters, sound and vibration isolators, and acoustic waveguides.

Optimization of the Spatial Configuration of Local Defects in Phononic Crystals for High Q Cavity

Defects can be introduced within a 2-D periodic lattice to realize phononic cavities or phononic crystal (PnC) waveguides at the ultrasonic frequency range. The arrangement of these defects within a PnC lattice results in the modification of the Q factor of the cavity or the waveguide. In this work, cavity defects within a PnC formed using cylindrical stainless steel scatterers in water have been modified to control the propagation and Q factor of acoustic waveguides realized through defect channels. The defect channel–based waveguides within the PnC were configured horizontally, vertically, and diagonally along the direction of the propagation of the acoustic waves. Numerical simulations supported by experimental demonstration indicate that the defect-based waveguide’s Q factor is improved by over 15 times for the diagonal configuration compared to the horizontal configuration. It also increases due to an increase in the scatterers’ radius, which was varied from 0.7 to 0.95 mm.