Research of process factors increasing metal yield during aluminum waste remelting

The article presents the results of research determining the most effective technologies for increasing metal yield in the processing of aluminum-containing waste. In particular, peculiarities of the processes of melting aluminum alloys were analyzed using complex methods of furnace and off-furnace processing of charge material containing an increased amount of shovelling scrap and swarf. Studies on the impact of charge preparation and aluminum remelting technology were carried out in SAT-0,16 and IAT-0,4 furnaces on the АК12М2 alloy. Experiments proved that batchwise loading 20 kg of swarf briquette preheated to 300–400 °C into the SAT-0,16 furnace with the addition of flux (composition: NaCl – 50 %; KCl –35 %, Na3AlF6 – 15 %) in the amount of 3 % of total metal mass is the most efficient technology. This technology makes it possible to achieve a metal yield of about 94 %. The study of the remelting technology influence on IAT-0,4 furnace metal yield showed that the greatest effect can be obtained in case of furnace charge (95 kg swarf briquette) by batches of 2 kg into the 7 kg liquid bath with modifier flux (composition: NaCl – 62 %; KCl – 13 %, NaF – 25 %) added in the amount of 2 % from the total metal mass. This technology provides up to 93.5 % of metal yield. Data from 10 series of 5–9 melts were also analyzed with the comparison of metal yield results depending on the mass of briquetted swarf charged into the furnace. A histogram of the change in the porosity of AK12M2 and AK9 samples depending on the content of swarf in the charge (from 0 to 45 %) during remelting. It was found that an increase in the content of swarf in the charge, all other things being equal, leads to an increase in the average porosity score, which indicates the need for additional refining of such melts.

Spontaneous Growth of CaBi4Ti4O15 Piezoelectric Crystal Using Mixed Flux Agents

The bismuth layer-structured ferroelectrics (BLSFs) materials have potential for high-temperature piezoelectric applications. Among these piezoelectric materials, the CaBi4Ti4O15 (CBT) piezoelectric ceramic with a high decomposition temperature of about 1250 °C attracts a lot of attention. Achieving a CBT single crystal is a significant way to improve its piezoelectric properties. For this purpose, the flux system for growing CBT crystal was explored in this study. The optimum flux composition ratio was found to be PbO:B2O3:CBT = 3:3:1 in mol%, where the PbO–B2O3 mixtures were used as a flux system. Millimeter size flake-shaped CBT crystals were obtained using the spontaneous growth process for the first time. The relationship between the crystal structure and flake growth habit was analyzed. In addition, the bandgap was evaluated by the combination of transmittance spectrum and first-principle calculations. Besides, the piezoelectric property was predicted from the perspective of polyhedral distortion, which indicated the potential of CBT crystal for piezoelectric applications.

High-temperature wettability study of mineral waste added CaO–CaF2–SiO2 and CaO–TiO2–SiO2-based electrode coating for offshore welds

This paper investigates the high-temperature wettability property of the mineral waste red ochre added CaO–CaF2–SiO2 and CaO–TiO2–SiO2-based electrode coating mixture for offshore welding. The extreme vertices design method was applied to formulate 21 coating compositions. The pellets made from developed electrode coating compositions were exposed to a high temperature of 1250℃ on the substrate of super duplex stainless steel of 2507 grade. The molten flux has been characterized for contact angle, surface tension, adhesion energy and spreadability. The regression analysis has been used to estimate the effect of individual components and their interactions on the wettability property parameters. The developed regression models have been optimized using multiresponse optimization to achieve optimum flux composition. Structural analysis of flux mixture has been done using X-ray diffraction and Fourier transformation spectroscopy.

A Facile Method Using a Flux to Improve Quantum Efficiency of Submicron Particle Sized Phosphors for Solid-State Lighting Applications

This work successfully verified that the addition of a flux (NH4F, NH4Cl, and H3BO3) during synthesis has an impact on the crystallite size and quantum efficiency of submicron-sized particles of CaMgSi2O6:Eu2+ phosphors. The addition of NH4F or NH4Cl increased the crystallite size in the submicron-sized particles, yielding an increase in emission intensity and quantum efficiency. On the other hand, the use of the H3BO3 flux crystallized a secondary phase, SiO2, and changed the lattice parameters, which degraded the luminescent properties. In addition, an excessive amount of NH4Cl was examined, resulting in nucleation of a secondary phase, CaSiO3, which changed the lattice parameters with no improvement in luminescent properties. These results demonstrate that the addition of a flux could be a method to improve the quantum efficiency of submicron-sized particles composed of nanocrystallites; however, a judicious choice of the flux composition and amount has to be carefully considered.