Effect of Vinasse Recycling on Effluent Reduction from Distilleries: Case of Metehara Distillery, Ethiopia

This study was conducted at the ethanol plant of Metehara sugar factory, at a laboratory scale, to assess the effect of recycling vinasse into the fermentation process on effluent reduction. Vinasse is an effluent produced from distilleries. The experimental design included vinasse concentrations at 4 dilution rates (0 (control), 20, 35, 50, and 65% of process water) with 2 replicates and 6 responses, as follows: ethanol yield, fermentation efficiency, residual sugar concentration, cell count, cell viability, and calcium oxide content. In this study, the actual operational parameters of the ethanol plant were maintained during the experiment. The result of the experiment indicates that, with up to 20% vinasse recycling, there was no influential impact on the ethanol yield, the fermentation efficiency, the residual sugar concentration, or the calcium oxide content, attributable to the recycling, as compared to the control. Above 20% vinasse recycling, ethanol yield and fermentation efficiency decreased sharply from those of the control. In addition, with 20% vinasse recycling put into practice, the amount of vinasse generated will be reduced by about 19.5% and about 114.2 tons of water will be saved per day. Moreover, the excess amount of vinasse produced by the distillery, which is beyond the handling capacity of bio-compost plant of the distillery, will reduce from 105 to 36.8 tons per day. Therefore, it is possible to recycle vinasse into the fermenter up to 20% on dilution water of Metehara distillery, without causing any impacts on the distillery’s performance.

Treatment of sidestream dewatering liquors from thermally hydrolised and anaerobically digested biosolids

A long term operation (22 months) of the sidestream treatment plant at the water and resource recovery facility at the Tilburg sewage works in The Netherlands is presented. This plant treats dewatering reject liquor from thermally hydrolysed (THP) and mesophillic anaerobically digested (MAD) biosolids. The sidestream plant is comprised of a Phospaq struvite reactor for removal and recovery of phosphate and an Anammox reactor for removal of ammoniacal nitrogen. Potential inhibiting characteristics of THP-MAD reject liquor were successfully mitigated by various measures like pre-aeration and addition of dilution water. The sidestream plant demonstrated excellent performance in handling large fluctuations in load and composition, producing effluent with stable low NH4 and BOD concentrations achieving removal efficiencies up to 90% on both NH4 and BOD.

A Process for the Recovery of Gallium from Gallium Arsenide Scrap

The recovery of gallium (Ga) from gallium arsenide (GaAs) scrap using a leaching-ion exchange method was investigated. The ground GaAs scrap was leached, using 2.0 N nitric acid at 30 °C for 1.0 h, and the dissolution of Ga and arsenic (As) reached 98%. The pregnant solution with a 1/20 dilution ratio was then passed through a weak acid chelating resin Diaion CR-11. Highly charged Ga3+ has the ability to form complexes with the chelating resin and separate from the coexisting H3AsO4 in the leachate with very low pH. The loaded column was eluted with 0.1 M H2SO4, and the final concentrated solution had 4.5 g/L of Ga with 99.3% purity. The effluent from the column was further processed to remove As by ferric arsenicate precipitation, and reused continuously as the dilution water for raw leachate.

Frequency of mentum deformity in Chironomus sancticaroli (Diptera: Chironomidae) in a laboratory culture

The midge Chironomus sancticaroli (Diptera: Chironomidae) has been used in ecotoxicological tests because it is sensitive to a variety of inorganic pollutants. Among the parameters used to evaluate the toxicity of a substance is the frequency of mentum deformity, which is part of the oral system of this organism. However, there is still no consensus on the baseline level (percentage) of acceptable deformities in laboratory cultures not exposed to pollutants. The determination of this variable is important to ensure the validity of bioassays and to compare cultures from different research and teaching institutions. Once this value is established, it will also be used to monitor the quality of organisms cultured, since factors such as inbreeding could increase the frequency of mentum deformity. Thus, the objective of this study was to quantify the percentage of mentum deformity in the fourth instar of C. sancticaroli larvae from the culture of the Laboratory of Aquatic Ecosystems, at Embrapa Meio Ambiente. The average frequency of mentum deformity obtained was 6,63%. It is believed that factors such as the renewal of the culture with the inclusion of spawns from the laboratories of other institutions, as well as the control of the quality of the dilution water and the sediment of the breeding may have contributed to a low frequency of mentum deformity of the culture observed in this study.

Control strategies for refiners Part I: Soft sensors for CD-refiner control

Internal variables in (C)TMP-refining processes (e. g. temperature, consistency, fiber residence time, backward flowing steam and forces acting upon the chips and pulp) are defined as physical states obtained in different parts of the refining zones. In short, they differ from the traditional external variables (e. g. dilution water feed rate and specific energy) which are not obtained from measurements or physical models of the process in the refining zone. The internal variables are the backbone of physical models and are used in this paper as soft sensors for advanced process control. Besides the shape of the temperature profile, the position of the maximum temperature and the shape of the consistency profiles inside the refining zones are important to control as they are directly linked to the development of different pulp and handsheet properties. To illustrate the capability when using combined modeling and control strategies, the concept is applied on a full scale CD82 refiner. This means both temperature and consistency control in the flat zone and the conical zone, together with an overall estimator for fiber development. Finally, in this paper it is shown that the production can be increased significantly without changing the refiner motor load nor violating the pulp property specification.