A numerical study of droplet splitting in branched T-shaped microchannel using the two-phase level-set method

Droplet splitting as a significant feature of droplet-based microfluidic systems has been widely employed in biotechnology, biomedical engineering, tissue engineering, and it has been preferred over continuous flow systems. In the present paper, two-dimensional numerical simulations have been done to examine the asymmetrical droplet splitting process. The two-phase level set method (LSM) has been predicted to analyze the mechanism of droplet formation and droplet splitting in immiscible liquid/liquid two-phase flow in the branched T-junction microchannel. Governing equations on flow field have been discretized and solved using finite element-based COMSOL Multiphysics software (version 5.3a). Obtained numerical results were validated by experimental data reported in the literature which show acceptable agreement. The model was developed to simulate the mechanism of droplet splitting at the branched T-junction microchannel. This study provides a passive technique to asymmetrically split up microdroplets at the downstream T-junctions. The results show that outlet branches’ pressure gradient affects the droplet splitting. Specifically, it has been shown that the splitting ratio increases by increasing the length ratio, and equal droplet splitting can be achieved where the ratio is LL/ Lu = 1. We have used two outlet branches having the same width but different lengths to create the required pressure gradient. As the length ratio of the outlet branches increases, the diameter ratio increases as well.

Silver Nanoparticle Synthesis Using an Inkjet Mixing System

Individual nanoscale silver particles were produced using an inkjet mixing system. First, the behaviors of colliding droplets were investigated to prepare to conduct the synthesis without splitting merged droplets. When small droplets collided, they merged to form droplets that stayed in a state of coalescence at a higher discharging velocity. In addition, by changing the orientation at the collision point, the droplet velocity could be increased. Then, silver nanoparticle synthesis was conducted under conditions that avoided droplet splitting. Smaller particles were produced by higher-velocity collisions for all the examined droplet sizes. When droplets were 50–100 μm, an average particle diameter of 2.5 nm was produced. In addition, when droplets of different sizes collided, they formed a continuous supply of precursor, which subsequently resulted in production of particles with uniform size.

Splitting dynamics of ferrofluid droplets inside a microfluidic T-junction using a pulse-width modulated magnetic field in micro-magnetofluidics

A novel, simple, and robust ferrofluid droplet splitting in microfluidics employing a pulse-width modulated magnetic field is proposed.

Novel electrodes for precise and accurate droplet dispensing and splitting in digital microfluidics

Digital microfluidics (DMF) is a versatile fluid handling tool that is widely used in the biochemical field. There are very high requirements for the volume of single droplet in many biochemical applications. Droplet dispensing and splitting are two main operations to generate a single droplet in DMF. Therefore, the generation of droplets with high volume precision and accuracy in the two droplet operations is one of the keys to the efficient application of DMF in biochemical analysis. We have developed a novel droplet dispensing and splitting scheme where electrode geometry is optimized. The liquid column can contract in a regular shape, which keep the neck shape uniform and stable, and the position of pinch-off point was fixed; meanwhile, the liquid tail is eliminated before pinching off, so that the precision and accuracy of droplet volume were greatly improved. The increase in the radius of the cutting electrodes elongated the droplet neck and increased the neck curvature at the pinch-off point, which further effectively improved the precision and accuracy of droplet volume. The optimized droplet splitting scheme can also be applied to the droplet splitting with unequal volume effectively.

512-Channel Geometric Droplet-Splitting Microfluidic Device by Injection of Premixed Emulsion for Microsphere Production

We present a 512-channel geometric droplet-splitting microfluidic device that involves the injection of a premixed emulsion for microsphere production. The presented microfluidic device was fabricated using conventional photolithography and polydimethylsiloxane casting. The fabricated microfluidic device consisted of 512 channels with 256 T-junctions in the last branch. Five hundred and twelve microdroplets with a narrow size distribution were produced from a single liquid droplet. The diameter and size distribution of prepared micro water droplets were 35.29 µm and 8.8% at 10 mL/h, respectively. Moreover, we attempted to prepare biocompatible microspheres for demonstrating the presented approach. The diameter and size distribution of the prepared poly (lactic-co-glycolic acid) microspheres were 6.56 µm and 8.66% at 10 mL/h, respectively. To improve the monodispersity of the microspheres, we designed an additional post array part in the 512-channel geometric droplet-splitting microfluidic device. The monodispersity of the microdroplets prepared with the microfluidic device combined with the post array part exhibited a significant improvement.