Slug Flow Hydrodynamics Modeling for Gas–Liquid Two-Phase Flow in a Pipe

Gas–liquid flow in a pipeline is a very common. Slug two-phase flow is dominated in the case of slightly upward flow (+0.25°) and considered to be the comprehensive flow configuration, and can be in close contact with all the other flow patterns. The models of different flow patterns can be unified. Precise prediction of the slug flow is crucial for proper design and operation. In this paper, we develop hydrodynamics unified modeling for gas–liquid two-phase slug flow, and the bubble and droplet entrainment is optimized. For the important parameters (wall and interfacial friction factors, slug translational velocity and average slug length), the correlations of these parameters are optimized. Furthermore, the related parameters for liquid droplet and gas bubble entrainment are given. Accounting for the gas–liquid interface shape, hydrodynamics models, i.e., the flat interface model (FIM) and the double interface model (DIM), of liquid film in the slug body are applied and compared with the experimental data. The calculated results show that the predictions for the liquid holdup and pressure gradient of the DIM agree with experimental data better than those of the FIM. A comparison between the available experimental results and Zhang’s model calculations shows that the DIM model correctly describes the slug dynamics in gas–liquid pipe flow.

Liquid Droplet Impact Over Hydrophobic Mesh Surfaces and Assessment of Weber Number Dependent Characteristics

Impacting droplets and droplet ejection from hydrophobic mesh surfaces have interest in biomedicine, heat transfer engineering, and self-cleaning of surfaces. The rate and the size of newborn droplets can vary depending on, the droplet fluid properties, Weber number, mesh geometry, and surface wetting states. In the present study, impacting water droplets onto hydrophobic mesh surface is investigated and impact properties including, spreading, rebounding, and droplet fluid penetration and ejection rates are examined. Droplet behavior is assessed using high recording facilities and predicted in line with the experiments. The findings reveal that the critical Weber number for droplet fluid penetrating/ejecting from mesh screen mainly depends on the droplet fluid capillary length, and hydrophobic mesh size. The contact time of impacting droplet over mesh surface reduces with increasing droplet Weber number, which opposes the case observed for impacting droplets over flat hydrophobic surfaces. The restitution coefficient attains lower values for impacting droplets over mesh surfaces than that of flat surfaces. The rate and diameter of the ejected droplet from the mesh increases as droplet Weber increases. At the onset of impact, streamline curvature is formed inside droplet fluid, which creates a stagnation zone with radially varying pressure at the droplet fluid mesh interface. This reduces the ejected droplet diameter from mesh cells as mesh cells are located away from the impacting vertical axis.

Liquid Droplet Impact on a Sonically Excited Thin Membrane

Impacting droplet characteristics on hydrophobic surfaces can be altered by introducing surface oscillations. Impacting water droplet contact duration, spreading, retraction, and rebounding behaviors are examined at various sonic excitation frequencies...

A New Model for Predicting Liquid Loading in Shale Gas Horizontal Wells

Current critical flow rate models fail to accurately predict the liquid loading statuses of shale gas horizontal wells. Therefore, a new critical flow rate model for the whole wellbore of shale gas horizontal wells is established. The results of the new model are compared to those of current models through the field case analysis. The new model is based on the dynamic analysis and energy analysis of the deformed liquid-droplet, which takes into account the liquid flow rate, the liquid-droplet deformation and the energy loss caused by the change of buildup rate. The major axis of the maximum stable deformed liquid-droplet is determined based on the energy balance relation. Meanwhile, the suitable drag coefficient equation and surface tension equation applied to shale gas horizontal wells are chosen. Finally, the critical flow rate equation is established and the maximum critical flow rate of the whole wellbore is chosen as the criterion for liquid loading prediction. The precision of liquid loading prediction of the new model is compared to those of the four current models, including Belfroid's model, modified Li's model, liquid film model and modified Wang's model. Field parameters of 29 shale gas horizontal wells are used for the comparison, including parameters of 18 unloaded wells, 2 near loaded-up wells and 9 loaded-up wells. Field case analysis shows that the total precision of liquid loading prediction of the new model is 93.1%, which is higher compared to those of the current four models. The new model can accurately predict the liquid loading statuses of loaded-up wells and near loaded-up wells, while the prediction precision for unloaded wells is high enough for the field application, which is 88.9%. The new model can be used to effectively estimate the field liquid loading statuses of shale gas horizontal wells and choose drainage gas recovery technologies, which considers both the complex wellbore structure and the variation of flowback liquid flow rate in shale gas horizontal wells. The results of the new model fill the gap in existing studies and have a guiding significance for liquid loading prediction in shale gas horizontal wells.

Effect of μPlasma Modification on the Wettability and the Ageing Behaviour of Glass Fibre Reinforced Polyamide 6 (GFPA6)

Glass fibre reinforced polyamide 6 (GFPA6) thermoplastic composites (TPCs) are promising materials with excellent properties, but due to their low surface free energy they are usually difficult to wet, and therefore, possesses poor adhesion properties. μPlasma modification offers potential solutions to this problem through functionalisation of the GFPA6 surface. In this study, the effect of μPlasma on the wetting behaviour of GFPA6 surfaces was investigated. Following single μPlasma treatment scans of GFPA6 samples, a substantial enhancement in wettability was observed. However, the effect of the μPlasma modification was subject to an ageing (hydrophobic recovery) phenomenon, although the enhancement was still partially maintained after 4 weeks. The ageing process was slower when the GFPA6 material was pre-dried and stored in low humidity conditions, thereby demonstrating the importance of the storage environment to the rate of ageing. Orientation of the fibres to the observed contact angle was found to be crucial for obtaining reproducible measurements with lower deviation. The influence of testing liquid, droplet volume and surface texture on the repeatability of the measured contact angle were also investigated.