The Effects of Adding Heartwood Extractives from Acacia confusa on the Lightfastness Improvement of Refined Oriental Lacquer

In this study, a renewable polymeric material, refined oriental lacquer (ROL), used as a wood protective coating, and the Acacia confusa Merr. heartwood extractive, which was added as a natural photostabilizer for improving the lightfastness of ROL, were investigated. The best extract conditions for preparing heartwood extractives and the most suitable amount of addition (0, 1, 3, 5, and 10 phr) were investigated. The lightfastness index including brightness difference (ΔL *), yellowness difference (ΔYI), and color difference (ΔE *), and their applied properties of coating and film were measured. In the manufacture of heartwood extractives, the yield of extractives with acetone solvent was 9.2%, which was higher than that from toluene/ethanol solvent of 2.6%, and also had the most abundant total phenolic contents (535.2 mgGAE/g) and total flavonoid contents (252.3 μgRE/g). According to the SEM inspection and FTIR analysis, the plant gums migration to the surface of films and cracks occurred after UV exposure. The phenomena for photodegradation of ROL films were reduced after the addition of heartwood extractives. Among the different amounts of the heartwood extractives, the 10 phr addition was the best choice; however, the 1 phr heartwood extractive addition already showed noticeable lightfastness improvement. The drying times of ROL were extended and film performances worse with higher additions of heartwood extractives. Among the ROL films with different heartwood extractive additions, the ROL film with 1 phr addition had superior films properties, regarding adhesion and thermal stability, compared with the films of raw oriental lacquer.

Improved Measurements of the Physical Properties of Oriental Lacquers Using Atomic Force Microscopy and a Nanoindenter

Researchers have widely investigated Oriental lacquers to identify the chemical composition and have elucidated corresponding polymerization mechanisms using rigorous analytical techniques. However, researchers generally test the physical properties of Oriental lacquers by conventional methods that are perhaps overly simplistic. Here, we propose accurate and quantitative methods for evaluating the physical properties of Korean, Vietnamese, and Myanmarese lacquer films using atomic force microscopy (AFM), a nanoindenter, and a 90° peel tester. We obtained surface images of the lacquers in accordance with drying time using scanning electron microscopy and AFM. The Korean lacquer film exhibited fast hardening speed, enhanced hardness, and strong adhesion strength compared with the other lacquers, although the Myanmarese lacquer film had a smoother surface than the Korean lacquer film. We used our characterization approach for evaluating a mixed Korean/Myanmarese (50/50 w/w) lacquer. Our proposed measurement techniques for Oriental lacquer films provided results that agreed with qualitative results from conventional tests. Force–distance curves in AFM and force–displacement with nanoindenter for Oriental lacquer films showed more accurate and quantitative data on the mechanical properties. Thus, researchers will find our approach useful when they optimize the chemical compositions and improve the physical properties of Oriental lacquer films for industrial applications.

Effects of Adding Antioxidants on the Lightfastness Improvement of Refined Oriental Lacquer

Refined oriental lacquer (ROL) is a natural polymeric material with a satiny texture, elegant beauty, and high durability for wood furniture and handicraft finishing. However, its poor lightfastness, which results from the photo-degradation or photo-oxidation of its main component, catechol derivatives, must be improved for its widespread utilization. In this study, two experiments were performed. First, five types of antioxidants, including three primary antioxidants, such as 2,2′-methylenebis(6-nonyl-p-cresol) (coded as AO-1), 2,2′-methylenebis(6-tert-butyl-4-methylphenol) (AO-2), and bis [4-(2-phenyl-2-propyl) phenyl] amine (AO-N), and two secondary antioxidants, such as tris (2,4-ditert-butylphenyl) phosphite (AO-P) and dilauryl thiodipropionate (AO-S), were investigated to determine which is the most effective for improving the lightfastness of ROL. Secondly, the appropriate quantity of the best antioxidant, including 0, 1, 2, 3, 5, and 10 phr, was also determined. The lightfastness parameters, such as brightness difference (ΔL*), yellowness difference (ΔYI), and color difference (ΔE*), as well as other coating and film properties, were assessed. The results showed that the primary antioxidants had higher efficiency than secondary antioxidants for improving the lightfastness of ROL. Among the primary antioxidants, the 5 phr AO-N was the most effective at improving the lightfastness of ROL; however, 1 phr addition had already shown significantly improved efficiency. In addition, the drying time of ROL was extended and film properties decreased when increasing the content of AO-N, but the 1-phr-containing ROL displayed superior film properties, especially adhesion and bending resistance, compared with the raw ROL film.

The Effects of Adding Different HALS on the Curing Process, Film Properties and Lightfastness of Refined Oriental Lacquer

Oriental lacquer is a natural polymeric coating with a satiny texture and excellent characteristics, such as chemical resistance and durability. However, the poor lightfastness resulted in the natural aromatic structures of the urushiol structures limited its suitability for outdoor application. This study aimed at the improvement of the lightfastness by adding the different hindered amine light stafbilizers (HALS) with 2 phr addition as well as the effects on the coating and film property of the refined oriental lacquers (RL). The Cryptomeria japonica plate, glass sheets, and the other substrates were used for finishing. The results showed that the lightfastness of RL film was obviously improved by adding 2 phr HALS of Bis(2,2,6,6-tetramethyl-4-piperidinyl) sebacate (H90) containing -NH group and Bis (1,2,2,6,6-pentamethyl-4-piperidinyl)-[[3,5-bis(1,1-dimethyl ethyl) -4-hydroxyphenyl] methyl] butylmalonate (H60) containing -NCH3 groups. The HALS additions increased the pH value of RL and improved the activities of laccase-catalyzed reaction. Meanwhile, the oxidative polymerization of the side chains of RL was inhibited, caused by a radical scavenging ability of HALS. The changes in the drying process affected not only the curing time, but also the film properties. Among the 2 phr additions of different HALS, the film containing H90 had the best lightfastness. Meanwhile, it kept the most similar properties with RL and shortened the drying time of RL, and it was selected as the best HALS addition under 2 phr in this study.

Manufacture and Characteristics of Oil-Modified Refined Lacquer for Wood Coatings

Oriental lacquer, a natural and renewable polymeric coating, comes from the sap produced by lacquer trees. For practical applications, oriental lacquer must be refined to reduce its water content and enhance its quality. In this study, drying oils were blended with oriental lacquer during a refining process to produce oil-modified refined lacquer (OMRL). Rhus succedanea lacquer, composed of 54.1% urushiols, 34.3% water, 7.2% plant gum, and 4.4% nitrogenous compounds, and drying oils, including tung oil (TO), linseed oil (LO), and dehydrated castor oil (DCO), were used as materials in this study. The effect of type and amount (0%, 10%, and 20% by wt %) of drying oils added to lacquer on lacquer properties were evaluated. Results show that the drying oils acted as a diluent, which reduced the viscosity, and enhanced workability, shortened touch-free drying time and accelerated the hardened drying of the OMRL. The results also indicated that the hardness, mass retention, Tg, tensile strength, abrasion resistance, and lightfastness of OMRL films decreased as more drying oils were blended with lacquer. Conversely, the bending resistance, elongation at break, impact resistance increased. Gloss was greatly improved through the blending of more drying oils with lacquer. In conclusion, the LO-modified refined lacquer (RL) had the highest film gloss and the DCO-modified RL had the shortest drying time for coating. Otherwise, the film properties were similar among the three types of drying oils.

Manufacture and Characteristics of Oil-Modified Refined Lacquer for Wood Coatings

Oriental lacquer, a natural and renewable polymeric coating, comes from the sap produced by lacquer trees. For practical application, oriental lacquer must be refined to reduce excess water and enhance its quality. In this study, drying oils were blended with oriental lacquer during the refining process to prepare an oil-modified refined lacquer (OMRL). The type and adding amount (0, 10, and 20% by wt.) of drying oils for wood coatings utilization were evaluated. Rhus succedanea oriental lacquer is composed of 54.1% urushiols, 34.3% water, 7.2% plant gum, and 4.4% nitrogenous compounds, and drying oils, including tung oil (TO), linseed oil (LO), and dehydrated castor oil (DCO) were used as materials in this study. The results show that the drying oil acts as a diluent, which reduces the viscosity and enhances the workability and could shorten the touch-free drying time and speed up the hardened drying of the OMRL. The results also indicate that the hardness, mass retention, Tg, tensile strength, abrasion resistance, and lightfastness of OMRL films decrease as more drying oils are blended. Conversely, the bending resistance, elongation at break, impact resistance increase, and particularly, the gloss, is greatly improved through the blending of more drying oils. In conclusion, the LO-modified refined lacquer (RL) has the highest film gloss and the DCO-modified RL has the shortest drying time for coating; otherwise, the film properties are similar among the three types of drying oil.