A comparative study of the effect of cellulose-based deep coating and pulp refining on the structural and mechanical properties of paper

A new coating method was developed, based on cellulose regenerated from an N-methylmorpholine N-oxide (NMMO) solution applied to paper. In particular, the purpose of this study was to compare the effectiveness of the “deep coating” method using cellulose regenerated from NMMO solution and the classic pulp refining process as methods to improve paper mechanical properties and overall quality. The “deep coating” name comes from the fact that the coating process is combined with subsequent heating of the coating before its final solidification. As a result of this operation, deep penetration of the cellulosic solution into the paper structure occurs. This increases the contact surface of the solution with the cellulosic fibers, which increases the strength properties of the paper structure. It was found that the cellulosic coating increased the apparent density of the paper, the tensile strength, the elongation, the resistance to bursting, and the double fold number. However, the coating also decreased the air permeability and the tear resistance of the paper samples. Despite some technological difficulties, this method could be an attractive solution in the case of a need for additional functionalization of a paper structure.

Ion concentration measurement using synthetic microfluidic papers

Non-invasive diagnosis on biological liquid samples, such as urine, sweat, saliva, and tears, may allow patients to evaluate their health by themselves. To obtain accurate diagnostic results, target liquid must be precisely sampled. Conventionally, urine sampling using filter paper can be given as an example sampling, but differences in the paper structure can cause variations in sampling volume. This paper describes precise liquid sampling using synthetic microfluidic papers, which are composed of obliquely combined micropillars. Sampling volume accuracy was investigated using different designs and collection methods to determine the optimal design and sample collecting method. The optimized protocol was followed to accurately measure potassium concentration using synthetic microfluidic paper and a commercially available densitometer, which verified the usefulness of the synthetic microfluidic papers for precision sampling.

Description of Thermochromic Offset Prints Morphologies Depending on Printing Substrate

In this study, the influence of physio-chemical properties of four printing substrates, fibrous papers (filter, bulky, recycled), and polymer film (synthetic paper) on the size of the thermochromic (TC) prints microcapsules was investigated. Results indicate that interaction between thermochromic ink and printing substrate determine the print morphology, i.e., porosity and roughness of printing substrate affect dimensions of TC microcapsules of resulting prints, while ink adhesion affects dimensional changes during heating–cooling cycle. Atomic force microscopy (AFM) analysis showed that microcapsules of the prints, on the surface of the smoothest synthetic paper, possess the smallest diameter and height, while, on the most porous and the most roughened surface of F paper, the microcapsules of the prints possess the highest diameter and height. By increasing the temperature to 40 °C, the biggest changes in the shape of the microcapsules (increase in height and decrease in diameter) were obtained using the surface of the hydrophilic filter paper. While using the recycled paper surface, the situation is opposite; the height and diameter of the microcapsules are reduced, and the microcapsules penetrate deeper into the paper structure (due to optimum adhesion). On the bulky paper surfaces, which are more hydrophobic than recycled paper (higher interfacial tension), the increase of temperature does not cause any significant changes in the shape and position of the microcapsules. The same behavior is observed using hydrophobic non-porous synthetic paper.

Identifying the weak spots in packaging paper: local variations in grammage, fiber orientation and density and the resulting local strain and failure under load

Measured local paper structure—i.e. local basis weight, local thickness, local density and local fiber orientation—has been linked to local strain and local material failure (local temperature increase due to energy dissipation upon fiber–fiber bond failure) measured during tensile testing. The data has been spatially linked through data map registration delivering several thousand $$1\times 1\,\hbox{mm}^2$$ 1 × 1 mm 2 paper regions, each containing all measured properties. The relation between local paper structure and resulting local deformation and failure is studied with regression models. Multiple linear regression modeling was used to identify the paper structure related drivers for local concentrations of strain under load and local concentrations of material failure, which are both starting to occur considerably before rupture of the paper. Analyzing the development of local strain in paper we found that regions with higher basis weight and higher fiber orientation in load direction tend to exhibit considerably lower strain during tensile testing. Furthermore, the relation between local strain and local grammage can be predicted with the statistical theory of elasticity. Also regions with higher density have lower local strain, but not as pronounced. The findings for local fiber–fiber bond failure of paper are similar but not equivalent. The strongest correlation exists with local grammage. Local density and local fiber orientation show in turn weaker correlation with local bond failure. Local variations in paper thickness were not relevant in any case. These findings are highlighting the relevance of local fiber orientation and local density variations as structural mechanisms governing paper failure. In the past the focus has been mostly on paper formation. Together with local grammage (formation) they are responsible for the weak spots in paper, and thus cause local concentrations of paper strain and the initiation of failure under tensile load.

Penetration control of surface sizing starch using cationic PAM and its effect on the bending stiffness of paper

Surface sizing is employed to increase the wetting resistance against liquids and to improve strength and surface properties of paper. Starch solution is the most widely used for surface sizing, and its effect is highly dependent upon how deep the starch solution penetrates into the paper structure. Better tensile strength can be obtained when starch penetrates deep into the thickness direction of paper. However, holdout of starch solution is beneficial for improving the stiffness and air or liquid resistance. This study was focused on the use of cationic polyacrylamide (PAM) as a surface sizing additive to control the penetration of starch solutions into paper, thus improving bending stiffness of paper. The effects of the ionic property, viscosity, and charge density of PAM on starch penetration and bending stiffness of surface sized papers were investigated. The penetration of starch solution was investigated with confocal laser scanning microscopy. The enthalpy changes accompanying the mixing of cationic PAMs with oxidized starch was determined using an isothermal titration calorimeter to see the molecular level interaction between PAM and starch in mixing. The addition of cationic PAM to oxidized starch solution made starch molecules stay on the paper surface rather than penetrating into the paper structure.