A Review of Glass Fibre Recycling Technology Using Chemical and Mechanical Separation of Surface Sizing Agents

Glass fiber is widely used in various modern industrial applications because it has the advantages of good electrical insulation performance and good process ability. Inevitably, some flawed glass fiber generated during manufacturing processes becomes waste and, in recent years, the treatment or recycling of glass fiber waste has become an environmental concern. Since glass fiber is brittle, non-wearing, and can easily generate static electricity after friction, the surface of glass fiber must be coated with a wetting agent (i.e., surface sizing agent) to overcome these disadvantages. However, glass fiber waste cannot be directly recycled as glass raw materials due to the presence of the surface sizing agent and the high content of sodium element. Therefore, there is a need to develop a feasible technology for removal of surface sizing agent in order to recycle glass fiber waste. In this study, two methods were used to remove surface sizing agent from glass fiber waste. After removing the surface sizing agent, the treated glass fiber waste can replace sand particles for manufacturing controlled low-strength material (CLSM). The first method for removing surface sizing agent used different organic solvents such as ethyl acetate to dissolve the surface coating (i.e., surface sizing agent). Then, an optical microscope was used to observe the surface changes before and after such removal treatments. The second method involved grinding glass fiber waste into a fine powder and heating it to a high temperature. An X-ray diffractometer (XRD) and X-ray fluorescence (XRF) were used to analyze the surface characteristics of the glass fiber waste. The experimental results showed that different organic solvents could not effectively remove the surface sizing agent, even if the glass fiber waste was processed by ultrasonic vibration for 5 h. In contrast, after high heating at 800 °C for 2 h, the surface sizing agent could be removed, and glass fiber waste transformed to cristobalite. The CLSM concrete produced by mixing cristobalite with cement in an appropriate proportion can meet the CLSM specification standard in Taiwan.

Preparation of Modified PVA Copolymer by DAAM/ADH and Cross-Linking Mechanism for Paper

Herein, a novel modified polyvinyl alcohol(DA-IPVA) used as sizing agent was prepared by using diacetone acrylamide(DAAM) as graft monomer and N-(isobutoxymethyl)acrylamide(IBMA) as self-cross-linking monomer. The effect of the amount of DAAM on the properties of emulsion, film and sizing paper was discussed. The surface micro-structure of the sizing paper was characterized by SEM and AFM. The addition of DAAM/ADH and IBMA endowed DA-IPVA with cross-linked active group and increased cross-linking density and hydrophobicity after ADH was added into the emulsion and the cross-linking structure was formed. The enhancing mechanism of surface sizing agent for paper was revealed. The DA-IPVA can be cross-linked on the surface and inside of the paper to form a dense network structure, which improves the bonding force between the fibers. When the mole fraction of DAAM of the cross-linking monomer is 8%, the surface sizing performance of the paper is obviously improved compared with the base paper. The dry and wet strength is increased by 266.5% and 334.3% respectively, and the folding resistance is increased 2946.67%. This study can have a profound impact on the development of the technology of cross-linking surface sizing agent for paper.

Study on antibacterial papermaking for food packaging using rice straw nanocellulose and nanochitosan

In this study, the antibacterial bleached hardwood kraft pulp-based paper sheets with a base weight of around 125 g/m2 were made with surface sizing by a mixture of oxidated starch and additives from acetic acid-treated nanochitosan and nanocellulose prepared from limited hydrolysis of rice straw by dilute sulfuric acid with added hydrogen peroxide. The characteristics of nanomaterials were analyzed by SEM and XRD. The barrier and antibacterial properties of paper were investigated to assess their ability to contain liquid and food products. Using the sizing mixture which has a solids content of 8% with additives improved the mechanical strength of the paper. The best value of tearing strength of 18.94 mN.m2/g was obtained with adding of 0.5% of nanocellulose and 1.5% of nanochitosan. The burst index of paper reached its highest value of 5.07 kP.m2/g when both nanocellulose and nanochitosan were used at the dosages of 1.0%. The antibacterial features on E. coli clearly showed in papers with 2% of nanochitosan or with the mixture of 1% nanocellulose and 1% nanochitosan addition.

Control surface design for radio-controlled aircraft. Case: SAE Aero Design Micro-class prototype

This research article presents a design methodology for primary control surfaces (Ailerons, Rudder and Elevator) for experimental unmanned radio-controlled aircraft. The methodology is based on the proposal and standardization of the required mechanical and aerodynamic analysis for each control surface sizing, considering the SAE Aero Design competition objectives within Micro Class. It is used on empirical results previously described in references about aeronautical design, computerized fluids dynamics (CFD) software, and aircraft controllability regulations in order to obtain the design variables. Based on this information, the iteration sequences required for design were automated by a C++ language code to obtain the optimal characteristics for each surface, thereby reducing the possibility of calculation errors, overall time, and workload invested in the design process. The application of the methodology to the latest aircraft design reduced the total control systems weight to the aircraft’s empty weight ratio to a minimum of 3.4%.

Synthesis of macro-RAFT agent containing M13-10 and its application in surface sizing agent

A novel macro-RAFT emulsifier was synthesized with S, S’-bis(α, α’-dimethyl-α”-acetic acid)-trithiocarbonate (BDATT), M13-10 (self-made emulsifier) and acrylate monomer, which was further used to prepare surface sizing agent. On the other hand, M13-10 was synthesized with iso-tridecanol polyoxyethylene ether, sodium methoxide and sulfamic acid as the starting materials. The hydrophilicity of macro-RAFT emulsifier and the performance of surface sizing agent were affected by BDATT used as the chain transfer agent and M13-10 as the hydrophilic monomer. So, the CMC and HLB of the emulsifier prepared with different M13-10 content and BDATT content, were compared, as well as the particle size of the prepared surface sizing agent, and the cobb, bursting resistance, tensile resistance, folding endurance and roughness of paper sized. The results reveal that surface sizing agent with macro-RAFT emulsifier of which the amount of M13-10 is 7 w% and the amount of BDATT is 2.5 w% demonstrates the best sizing effect on paper with the contact angle of 119°, the surface water absorption (cobb) of 48.8 g/m2, the bursting strength of 285 kPa, the folding endurance of 19 and the tensile strength of 59.6 kN/m.

Synthesis of highly branched water-soluble polyester and its surface sizing agent strengthening mechanism

Solvent-free and highly branched water-soluble polyester (WPET) is prepared through self-emulsification methodology, using dimethyl terephthalate (DMT), sodium dimethyl isophthalate-5-sulfonate (SIPM), trimethylolpropane (TMP), and ethylene glycol (EG) by the transesterification and polycondensation. The WPET were first utilized as surface-sizing agents for cellulose fiber paper. The structure, average molecular weights, and physical properties of the water-soluble polyester were characterized by FTIR, 1H NMR, gel permeation chromatography (GPC), dynamic light scattering (DLS), X-ray diffraction (XRD), and dynamic rheometer. The effects of polymer structure and properties, as well as the surface sizing of the paper, were investigated. WPET displayed better surface sizing properties when it was prepared under the following conditions: –COO/–OH molar ratio of 1:2, the SIPM content of 17.98%, and TMP content of 11.10%. The relationships between the WPET structure and sized paper were clearly illustrated. The mechanical properties and water resistance of sized paper did not only depend on multi-branched hydroxyl groups of the WPET chains but also relied on the interactions among polymers and fibers, as well as the high toughness of surface sizing agent. The sizing paper possesses excellent mechanical properties as well as water resistance.

Application of Bacterial Nano Cellulose as a Reinforcing Material in The Liner Test Paper

This research is about the application of Bacterial nano cellulose (BNC) as a reinforcing material in the making of liner test paper. BNC was obtained from the fermentation of banana peel extract using Gluconacetobacter xylinum bacteria obtained from the making starter of nata de coco. The reason for using banana peel waste is because it’s available in large number all across Indonesia. BNC is mixed with secondary fiber as a raw material for making liner test paper. From the experimental handsheets results, strength properties and absorption properties were then tested. Variations in the composition of the use of BNC are 0% (blank), 5%, 10%, 15%, 20%, 25%, 30% of the handsheet dry weight. The BNC is also applicated on surface sizing as a substitute for the surface sizing agent. The results of this study indicate that BNC can be used as an alternative raw material on wet end and on surface sizing, because both applications can increase the strength properties of liner test paper, and can reduce the use of chemical additive. The highest increase in strength properties of liner test paper was obtained at the composition of nano cellulose 30% and using surface sizing. Ring crush index is 14.02 Nm / g, concora index is 12.73 Nm / g, bursting index is 3.78 KPa.m² / g, ply bonding is 388.57 J / m². The absorption properties of paper increases but it has a low prosity. The highest cobb size results are obtained at 30% BNC composition, which is 45.30 g / m2 without using surface sizing and 41.83 g / m² using surface sizing. The highest porosity value is obtained at 30% BNC composition, which is 158 s / 100cc using surface sizing. This research is expected to be a reference for further research in the field of BNC, as the alternative raw materials besides wood in paper making.