Effects of Ultrasonic Introduced by L-Shaped Ceramic Sonotrodes on Microstructure and Macro-Segregation of 15t AA2219 Aluminum Alloy Ingot

The effects of ultrasonic introduced by L-shaped sonotrodes made of high-temperature-resistant ceramic on the microstructure and macro-segregation of solidifying 15t AA2219 aluminum alloy ingots have been examined in the present study. The macroscopic morphology of the corrosion of the sonotrode has been observed. Grain refinement has been observed, the shape and size of the precipitated phase of the ingot were counted, and the degree of segregation along the transverse direction at 500 mm from the head of the ingot has been evaluated. The results reveal that the L-shaped ceramic ultrasonic introduction device can effectively avoid the erosion of high-temperature melt on the sonotrode and the heat radiation of the high-temperature heat flow to the transducer. Furthermore, the scanning electron microscope (SEM) and chemical composition detection results also indicate that the inter-dendritic micro-segregation of the equiaxed grains can be reduced, and the macro-segregation of the chemical composition of the ingot can be suppressed, and more homogeneous microstructures can be obtained when ultrasonic has been applied during solidification.

AA2219 Aluminum Alloy Processed via Multi-Axial Forging in Cryogenic and Ambient Environments

This paper presents the microstructure and the mechanical behavior of nanocrystalline AA2219 processed by multi axial forging (MAF) at ambient and cryogenic temperatures. The X-ray diffraction pattern and transmission electron microscopy micrographs in the initial microstructure characterization indicate a more effective severe plastic deformation during the cryogenic MAF than the same process conducted at room temperature. MAF at cryogenic temperature results in crystallite size reduction to nanoscales as well as second phase particles breakage to finer particles which are the crucial factors to increasing the mechanical properties of the material. Fractography analysis and tensile tests results show that cryogenic forging does not only increase the mechanical strength and toughness of the alloys significantly, but also improves the ductility of the material in comparison with the conventional forging. In this comparative regard, cryogenic processing provides 44% increase in the tensile strength of the material only after 2 forging cycles when compared to the room temperature process. In addition, further forging process to the next cycles slightly enhances the tensile strength at the expense of ductility due to less ability of the dislocations to accumulate. However, the ductility of the ambient temperature forged samples decreases at a faster rate than that of cryoforged samples.