Microstructural Evolution and High-Performance Giant Dielectric Properties of Lu3+/Nb5+ Co-Doped TiO2 Ceramics

Giant dielectric (GD) oxides exhibiting extremely large dielectric permittivities (ε’ > 104) have been extensively studied because of their potential for use in passive electronic devices. However, the unacceptable loss tangents (tanδ) and temperature instability with respect to ε’ continue to be a significant hindrance to their development. In this study, a novel GD oxide, exhibiting an extremely large ε’ value of approximately 7.55 × 104 and an extremely low tanδ value of approximately 0.007 at 103 Hz, has been reported. These remarkable properties were attributed to the synthesis of a Lu3+/Nb5+ co-doped TiO2 (LuNTO) ceramic containing an appropriate co-dopant concentration. Furthermore, the variation in the ε’ values between the temperatures of −60 °C and 210 °C did not exceed ±15% of the reference value obtained at 25 °C. The effects of the grains, grain boundaries, and second phase particles on the dielectric properties were evaluated to determine the dielectric properties exhibited by LuNTO ceramics. A highly dense microstructure was obtained in the as-sintered ceramics. The existence of a LuNbTiO6 microwave-dielectric phase was confirmed when the co-dopant concentration was increased to 1%, thereby affecting the dielectric behavior of the LuNTO ceramics. The excellent dielectric properties exhibited by the LuNTO ceramics were attributed to their inhomogeneous microstructure. The microstructure was composed of semiconducting grains, consisting of Ti3+ ions formed by Nb5+ dopant ions, alongside ultra-high-resistance grain boundaries. The effects of the semiconducting grains, insulating grain boundaries (GBs), and secondary microwave phase particles on the dielectric relaxations are explained based on their interfacial polarizations. The results suggest that a significant enhancement of the GB properties is the key toward improvement of the GD properties, while the presence of second phase particles may not always be effective.

Effect of CeO2 Size on Microstructure, Synthesis Mechanism and Refining Performance of Al-Ti-C Alloy

The effects of CeO2 size on the microstructure and synthesis mechanism of Al-Ti-C alloy were investigated using a quenching experiment method. A scanning calorimetry experiment was used to investigate the synthesis mechanism of TiC, the aluminum melt in situ reaction was carried out to synthesize master alloys and its refining performance was estimated. The results show that the Al-Ti-C-Ce system is mainly composed of α-Al, Al3Ti, TiC and Ti2Al20Ce. The addition of CeO2 obviously speeds up the progress of the reaction, reduces the size of Al3Ti and TiC and lowers the formation temperature of second-phase particles. When the size of CeO2 is 2–4 μm, the promotion effect on the system is most obvious. The smaller the size of CeO2, the smaller the size of Al3Ti and TiC and the lower the formation temperature. Al-Ti-C-Ce master alloy has a significant refinement effect on commercial pure aluminum. When the CeO2 size is 2–4 μm, the grain size of commercial pure aluminum is refined to 227 μm by Al-Ti-C-Ce master alloy.

Research on the Corrosion Fatigue Property of 2524-T3 Aluminum Alloy

The 2524-T3 aluminum alloy was subjected to fatigue tests under the conditions of R = 0, 3.5% NaCl corrosion solution, and the loading cycles of 106, and the S-N curve was obtained. The horizontal fatigue limit was 169 MPa, which is slightly higher than the longitudinal fatigue limit of 163 MPa. In addition, detailed microstructural analysis of the micro-morphological fatigue failure features was carried out. The influence mechanism of corrosion on the fatigue crack propagation of 2524-T3 aluminum alloy was discussed. The fatigue source characterized by cleavage and fracture mainly comes from corrosion pits, whose expansion direction is perpendicular to the principal stress direction. The stable propagation zone is characterized by strip fractures. The main feature of the fracture in the fracture zone is equiaxed dimples. The larger dimples are mixed with second-phase particles ranging in size from 1 to 5 μm. There is almost a one-to-one correspondence between the dimples and the second-phase particles. The fracture mechanism of 2524 alloy at this stage is transformed into a micro-holes connection mechanism, and the nucleation of micropores is mainly derived from the second-phase particles.

Study on Microstructure and Fatigue Properties of FGH96 Nickel-Based Superalloy

In this study, using synchrotron radiation X-ray imaging, the microstructure, tensile properties, and fatigue properties of FGH96 nickel-based superalloy were tested, and the fatigue damage mechanism was analyzed. An analysis of the experimental results shows that the alloy structure is dense without voids or other defects. It was observed that the primary γ′ phase is distributed on the grain boundary in a chain shape, and the secondary γ′ phase is found inside the crystal grains. The X-ray diffraction (XRD) pattern indicates that no other phases were seen except for the γ and γ′ phases. The tensile strength of the alloy is 1570 MPa and the elongation is 12.1%. Using data fitting and calculation, it was found that the fatigue strength of the alloy under the condition of 5 × 106 cycles is 620.33 MPa. A fatigue fracture has the characteristics of secondary crack, cleavage step, fatigue stripe, tire indentation, and dimple. The fracture is a mix of cleavage fracture and ductile fracture. Through a three-dimensional reconstruction of the alloy synchrotron radiation imaging area, it was found that the internal defects are small and mostly distributed at the edge of the sample. The dimple morphology is formed by cavity aggregation and cavity germination resulting from defects in the material itself, fracture of the second-phase particles, and separation of the second-phase particles from the matrix interface. By analyzing the damage mechanism of fatigue fractures, it is concluded that the cleavage step is formed by the intersection of cleavage planes formed by branch cracks, with the main crack of the confluence extending forward to form a cleavage fracture. The crack propagation path was also analyzed, and under the action of cyclic load and tip passivation, the crack shows Z-shaped propagation.

Evaluation of grain growth exponent by Monte Carlo simulation in polycrystalline materials

In metallurgy, the microstructure study is very important to evaluate the properties and performances of a material. The Monte Carlo method is applied in so many fields of Engineering Science and it is a very effective method to examine the topology of the computer-simulated structures and exactly resembles the static behavior of the atoms. The effective 2D simulation was performed to understand the grain growth kinetics, under the influence of second phase particles (impurities) is a base to control the microstructure. The matrix size and [Formula: see text]-states are optimized. The grain growth exponent was investigated in a polycrystalline material using the [Formula: see text]-state Potts model under the Monte Carlo simulation. The effect of particles present within the belly of grains and pinning on the grain boundaries are observed. The mean grain size under second phase particles obeys the square root dependency.