Tensile and Compressive Properties of 2D Pitch-Based and 3D Pan-Based C/C Composites in Relation to Fiber Orientation Distribution and Microstructure

Author(s):  
Sardar S. Iqbal ◽  
Peter Filip
2005 ◽  
Vol 297-300 ◽  
pp. 2897-2902 ◽  
Author(s):  
Jin Woo Kim ◽  
Jung Ju Lee ◽  
Dong Gi Lee

The study for strength calculation of one way fiber-reinforced composites and the study measuring precisely fiber orientation distribution were presented. However, because the DB that can predict mechanical properties of composite material and fiber orientation distribution by the fiber content ratio was not constructed, we need the systematic study for that. Therefore, in this study, we investigated what effect the fiber content ratio and fiber orientation distribution have on the strength of composite sheet after making fiber reinforced polymeric composite sheet by changing fiber orientation distribution with the fiber content ratio. The result of this study will become a guide to design data of the most suitable parts design or fiber reinforced polymeric composite sheet that uses the fiber reinforced polymeric composite sheet in industry spot, because it was conducted in terms of developing products. We studied the effect the fiber orientation distribution has on tensile strength of fiber reinforced polymeric composite material and achieved this results below. We can say that the increasing range of the value of fiber reinforced polymeric composite’s tensile strength in the direction of fiber orientation is getting wider as the fiber content ratio increases. It shows that the value of fiber reinforced polymeric composite’s tensile strength in the direction of fiber orientation 90° is similar with the value of polypropylene’s intensity when fiber orientation function is J= 0.7, regardless of the fiber content ratio. Tensile strength of fiber reinforced polymeric composite is affected by the fiber orientation distribution more than by the fiber content ratio.


2018 ◽  
Vol 37 (14) ◽  
pp. 945-959 ◽  
Author(s):  
MC Quintana ◽  
MP Frontini

The present study aims to experimentally validate numerical simulation of fiber orientation distribution performed by molding simulation software Moldex3D in a double-gated injection-molded glass fiber-filled (40 wt%) polypropylene box, by making a detailed comparison of predicted and experimentally measured fiber orientation distribution data. The modeling approach evaluated in this work consists in the implementation of the Folgar–Tucker rotary diffusion model with the invariant-based optimal fitting closure approximation for the fourth-order orientation tensor. The specimen used has a weld line in the center and sharp corners. This investigation characterizes in detail the development of the through-thickness layered structure at distinctive locations of the specimen. The sensitivity of fiber orientation distribution and the layered structure to changes upon injection time and melt temperature is also evaluated. The boxes display the typical layered laminate structure, with fibers aligned in the main flow direction near the walls (shell layer) and less oriented in the middle plane (core layer). The boxes injected at the lowest melt temperature display an additional skin layer. Unfortunately, simulation fails in predicting the five layers structure developed under these latter conditions. The grade of fiber orientation is deemed to be independent of process parameters but not the layered structure.


2018 ◽  
Vol 32 (11) ◽  
pp. 1525-1546 ◽  
Author(s):  
Yue Mu ◽  
Anbiao Chen ◽  
Guoqun Zhao ◽  
Yujia Cui ◽  
Jiejie Feng ◽  
...  

The fiber-reinforced polymer composites are important alternative for conventional structural materials because of their excellent comprehensive performance and weight reduction. The mechanical properties of such composite materials are mainly determined by the fiber orientation induced through practical manufacturing process. In the study, a through process modeling (TPM) method coupling the microstructure evolution and the mechanical properties of fiber-reinforced composites in practical processing is presented. The numerical methodology based on the finite volume method is performed to investigate three-dimensional forming process in the injection molding of fiber-reinforced composites. The evolution of fiber orientation distribution is successfully predicted by using a reduced strain closure model. The corresponding finite volume model for TPM is detailedly derived and the pressure implicit with splitting of operators (PISO) algorithm is employed to improve computational stability. The flow-induced multilayer structure is successfully predicted according to essential flow characteristics and the fiber orientation distribution. The mechanical properties of such anisotropy composites is further calculated based on the stiffness analysis and the Tandon–Weng model. The improvement of mechanical properties in each direction of the injection molded product are evaluated by using the established mathematical model and numerical algorithm. The influences of the geometric structure of injection mold cavity, the fiber volume fractions, and the fiber aspect ratios on the mechanical properties of composite products are further discussed. The mathematical model and numerical method proposed in the study can be successfully adopted to investigate the structural response of composites in practical manufacturing process that will be helpful for optimum processing design.


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