Comprehensive Effect of Coke Breeze and Limestone Particle Size on Sinter Performance in Sintering of a Coarse Hematite Iron Ore

Author(s):  
Zhe Wang ◽  
Jianliang Zhang ◽  
Xiangdong Xing ◽  
Shan Ren ◽  
Bing Gao ◽  
...  
Keyword(s):  
Iron Ore ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 1866
Author(s):  
Noor Allesya Alis Ramli ◽  
Faradiella Mohd Kusin ◽  
Verma Loretta M. Molahid

Mining waste may contain potential minerals that can act as essential feedstock for long-term carbon sequestration through a mineral carbonation process. This study attempts to identify the mineralogical and chemical composition of iron ore mining waste alongside the effects of particle size, temperature, and pH on carbonation efficiency. The samples were found to be alkaline in nature (pH of 6.9–7.5) and contained small-sized particles of clay and silt, thus indicating their suitability for mineral carbonation reactions. Samples were composed of important silicate minerals needed for the formation of carbonates such as wollastonite, anorthite, diopside, perovskite, johannsenite, and magnesium aluminum silicate, and the Fe-bearing mineral magnetite. The presence of Fe2O3 (39.6–62.9%) and CaO (7.2–15.2%) indicated the potential of the waste to sequester carbon dioxide because these oxides are important divalent cations for mineral carbonation. The use of small-sized mine-waste particles enables the enhancement of carbonation efficiency, i.e., particles of <38 µm showed a greater extent of Fe and Ca carbonation efficiency (between 1.6–6.7%) compared to particles of <63 µm (0.9–5.7%) and 75 µm (0.7–6.0%). Increasing the reaction temperature from 80 °C to 150–200 °C resulted in a higher Fe and Ca carbonation efficiency of some samples between 0.9–5.8% and 0.8–4.0%, respectively. The effect of increasing the pH from 8–12 was notably observed in Fe carbonation efficiency of between 0.7–5.9% (pH 12) compared to 0.6–3.3% (pH 8). Ca carbonation efficiency was moderately observed (0.7–5.5%) as with the increasing pH between 8–10. Therefore, it has been evidenced that mineralogical and chemical composition were of great importance for the mineral carbonation process, and that the effects of particle size, pH, and temperature of iron mining waste were influential in determining carbonation efficiency. Findings would be beneficial for sustaining the mining industry while taking into account the issue of waste production in tackling the global carbon emission concerns.


2008 ◽  
Vol 35 (8) ◽  
pp. 567-574 ◽  
Author(s):  
T. Umadevi ◽  
A. V. Deodhar ◽  
S. Kumar ◽  
C. S. Gururaj Prasad ◽  
M. Ranjan
Keyword(s):  

2008 ◽  
Vol 105 (5) ◽  
pp. 248-254 ◽  
Author(s):  
Deog-Won Ri ◽  
Byung-Jun Chung ◽  
Eung-Soo Choi

2017 ◽  
Vol 53 (1) ◽  
pp. 31-41 ◽  
Author(s):  
Patra Satyananda ◽  
Aditya Kumar ◽  
Venugopal Rayasam

2020 ◽  
Vol 373 ◽  
pp. 301-309
Author(s):  
Debora Dias Costa Moreira ◽  
Charles Aran Sabel dos Santos ◽  
André Luiz Amarante Mesquita ◽  
Davi Carvalho Moreira

Minerals ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 675
Author(s):  
Neymayer Pereira Lima ◽  
Klaydison Silva ◽  
Thiago Souza ◽  
Lev Filippov

The flotation has been successfully applied to process the iron ore for the particle size (Ps) from 10 µm up to 150 µm. The presence of the slimes (Ps < 10 µm) is harmful on the reverse flotation of quartz, so they are usually prior removed by hydrocyclones. The main effects of the presence of slimes on the flotation are related to the increase on reagents consumption, the froth stability, and decrease on the selectivity. The lower floatability of coarse quartz particles (+74 µm) combined with the presence of slimes, even in small quantities, drastically affect the flotation response. This paper shows a study of characterization of a typical iron ore slime, aiming to create a better understanding of its role on the concentration by flotation. The main characteristics of typical slimes from the Iron Ore Quadrangle in Brazil are the presence of almost 70% of hematite, 25% of quartz, and 5% of kaolinite, as the main silicates gangue minerals. Furthermore, the particle size distribution revealed that 80% of the hematite and the kaolinite are below 20 µm. The affinity between the ultrafine kaolinite of the slimes with the corn starch is harmful to the reverse flotation of quartz, as the starch has an important depressing action over the hematite. The presence of 20% of hematite −20 µm decreased the recovery to the froth of quartz + 74 µm from 97% to 62%, where the slimes coating seems to be the main responsible.


Energies ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5988
Author(s):  
Mi Zhou ◽  
Zhenyu Yu ◽  
Panlei Wang ◽  
Huaqing Xie ◽  
Yongcai Wen ◽  
...  

The sinter process of iron ore with biomass carbon instead of coke breeze as fuel was investigated via thermodynamic analysis in this paper through a comparison of sinter composition indexes, metallurgical properties, and pollutant emissions. Straw charcoal was used in this paper, and its replacement does not adversely affect the composition index of iron ore, namely Fe, FeO, basicity, S, nor the metallurgical properties, namely reduction degradation index and reduction index. However, the replacement has a great effect on the emissions of pollutant gases, including SO2, NOx, CO, and CO2. The thermodynamic analysis result shows that emissions of pollutant gases produced in the sinter process significantly decrease by using straw charcoal instead of coke breeze in sinter. The sintering maximum temperature has a great influence on sintering technical indicators. The best sintering maximum temperature is between 1300 and 1400 °C, where sinter ore with high quality can be obtained.


Sign in / Sign up

Export Citation Format

Share Document