scholarly journals Polymer‐Assisted Single‐Step Slot‐Die Coating of Flexible Perovskite Solar Cells at Mild Temperature from Dimethyl Sulfoxide

ChemPlusChem ◽  
2021 ◽  
Vol 86 (10) ◽  
pp. 1442-1450
Author(s):  
Francesco Bisconti ◽  
Antonella Giuri ◽  
Gianluigi Marra ◽  
Alberto Savoini ◽  
Paolo Fumo ◽  
...  
2018 ◽  
Vol 5 (5) ◽  
pp. 172158 ◽  
Author(s):  
Daniel Burkitt ◽  
Justin Searle ◽  
Trystan Watson

The fabrication of perovskite solar cells in an N-I-P structure with compact titanium dioxide blocking, mesoporous titanium dioxide scaffold, single-step perovskite and hole-transport layers deposited using the slot-die coating technique is reported. Devices on fluorine-doped tin oxide-coated glass substrates with evaporated gold top contacts and four slot-die-coated layers are demonstrated, and best cells reach stabilized power conversion efficiencies of 7%. This work demonstrates the suitability of slot-die coating for the production of layers within this perovskite solar cell stack and the potential to transfer to large area and roll-to-roll manufacturing processes.


MRS Advances ◽  
2019 ◽  
Vol 4 (24) ◽  
pp. 1399-1407 ◽  
Author(s):  
Daniel Burkitt ◽  
Peter Greenwood ◽  
Katherine Hooper ◽  
David Richards ◽  
Vasil Stoichkov ◽  
...  

Abstract:Roll-to-roll slot-die coating with a meniscus guide is used to deposit several layers in a P-I-N perovskite solar cell stack, including the perovskite layer. The use of various length meniscus guides as part of the slot-die head allows controlled coating of these layers at a common coating speed. The length of meniscus guide used is optimised and related to the rheology of the coated ink and appropriate choice of meniscus guide length provides a way to avoid flooding of the coated area and improve coating definition. Initial coating trial results suggest the low-flow limit of slot-die coating is still applicable when using a meniscus guide, which is an important and previously unreported observation, application of this theory to meniscus guide coating provides a useful tool for rapidly determining the appropriate coating conditions that can be used as part of a manufacturing process. This is further explored through the deposition of perovskite solar cells by roll-to-roll slot-die coating. The perovskite layer is deposited using a sequential slot-die deposition process using a low toxicity dimethyl sulfoxide ink for the lead iodide layer, it is found that increasing the drying oven temperature and air flow rate can be used to improve the uniformity of the layer but this can also result in deformation of the plastic substrate. Functioning perovskite solar cells are demonstrated using this technique, but a large variation is found between device performances which is attributed to the poor uniformity of the perovskite layer and damage caused to the substrate by excessive heating.


2021 ◽  
Author(s):  
Jun Wang ◽  
Michael R. Squillante ◽  
Siraj Sidhik ◽  
Aditya Mohite ◽  
Matthew S. J. Marshall

Solar Energy ◽  
2019 ◽  
Vol 177 ◽  
pp. 255-261 ◽  
Author(s):  
Yu-Ching Huang ◽  
Chia-Feng Li ◽  
Zhi-Hao Huang ◽  
Po-Hung Liu ◽  
Cheng-Si Tsao

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2106 ◽  
Author(s):  
Daniel Burkitt ◽  
Justin Searle ◽  
David Worsley ◽  
Trystan Watson

This work demonstrates a sequential deposition of lead iodide followed by methylammonium iodide using the industrially compatible slot-die coating method that produces homogeneous pin-hole free films without the use of the highly toxic dimethylformamide. This is achieved through the careful selection and formulation of the solvent system and coating conditions for both the lead iodide layer and the methylammonium iodide coating. The solvent system choice is found to be critical to achieving good coating quality, conversion to the final perovskite and for the film morphology formed. A range of alcohols are assessed as solvent for methylammonium iodide formulations for use in slot-die coating. A dimethylsulfoxide solvent system for the lead iodide layer is shown which is significantly less toxic than the dimethylformamide solvent system commonly used for lead iodide deposition, which could find utility in high throughput manufacture of perovskite solar cells.


2020 ◽  
Vol 8 (18) ◽  
pp. 6124-6135 ◽  
Author(s):  
Anand Verma ◽  
David Martineau ◽  
Erwin Hack ◽  
Mohammed Makha ◽  
Erik Turner ◽  
...  

Carbon-based hole transport layer-free mesoscopic perovskite solar cells can be manufactured at industrially relevant speeds on large areas using slot die coating. The cells show efficiencies comparable to those manufactured by screen printing.


2021 ◽  
pp. 2150109
Author(s):  
NUTCHA KHAMBUNKOED ◽  
DUANGMANEE WONGRATANAPHISAN ◽  
ATCHARAWON GARDCHAREON ◽  
NARUPON CHATTRAPIBAN ◽  
SAOWALAK HOMNAN ◽  
...  

At the laboratory scale, the spin coating technique is commonly used for depositing an electron transporting layer (ETL) in perovskite solar cells (PSCs). However, this technique is unsuitable for scaling up production. To enable large-scale deposition, slot-die coating, — a promising scalable technique and low operational cost processing, — has been proposed for depositing thin and uniform films across large areas. In this work, scalable slot-die coating processes of amorphous zinc tin oxide (ZTO) as ETLs are illustrated for carbon-based methylammonium-free PSCs. The amorphous ZTO was selected because of its excellent optical and electronic properties such as high electrical conductivity, high electron mobility, and high transparency. Slot-die-coated ZTO thin films were prepared from a proprietary homemade slot-die setup on a 3-axis computer numerical control (CNC) platform. Various thicknesses of ZTO thin films were utilized by changing the speed of the slot-die head. The device using slot-die-coated ZTO films with a film thickness of 48[Formula: see text]nm was found to exhibit the best device maximum power conversion efficiency of 9.92%, which is comparable to that of the device using spin-coated ZTO film. This work demonstrates the potential of the slot-die coating technique to replace the conventional spin-coating method in the fabrication of high efficiency and scalable PSCs.


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