Compact potential of exhaust heat exchangers for engine waste heat recovery using metal foams

2019 ◽  
Vol 43 (4) ◽  
pp. 1428-1443 ◽  
Author(s):  
Tianyu Chen ◽  
Gequn Shu ◽  
Hua Tian ◽  
Xiaonan Ma ◽  
Yue Wang ◽  
...  
Author(s):  
C. F. McDonald

Increased emphasis is being placed on the regenerative gas turbine cycle, and the utilization of waste heat recovery systems, for improved thermal efficiency. For such systems there are modes of engine operation, where it is possible for a metal fire to occur in the exhaust heat exchanger. This paper is intended as an introduction to the subject, more from an engineering, than metallurgical standpoint, and includes a description of a series of simple tests to acquire an understanding of the problem for a particular application. Some engine operational procedures, and design features, aimed at minimizing the costly and dangerous occurrence of gas turbine heat exchanger fires, are briefly mentioned.


Author(s):  
Akshay Khadse ◽  
Lauren Blanchette ◽  
Jayanta Kapat ◽  
Subith Vasu ◽  
Kareem Ahmed

For the application of waste heat recovery (WHR), supercritical CO2 (S-CO2) Brayton power cycles offer significant suitable advantages such as compactness, low capital cost and applicable to a broad range of heat source temperatures. The current study is focused on thermodynamic modelling and optimization of Recuperated (RC) and Recuperated Recompression (RRC) S-CO2 Brayton cycles for exhaust heat recovery from a next generation heavy duty simple cycle gas turbine using a genetic algorithm. The Genetic Algorithm (GA) is mainly based on bio-inspired operators such as crossover, mutation and selection. This non-gradient based algorithm yields a simultaneous optimization of key S-CO2 Brayton cycle decision variables such as turbine inlet temperature, pinch point temperature difference, compressor pressure ratio. It also outputs optimized mass flow rate of CO2 for the fixed mass flow rate and temperature of the exhaust gas. The main goal of the optimization is to maximize power out of the exhaust stream which makes it single objective optimization. The optimization is based on thermodynamic analysis with suitable practical assumptions which can be varied according to the need of user. Further the optimal cycle design points are presented for both RC and RRC configurations and comparison of net power output is established for waste heat recovery.


Author(s):  
Vladislav Bichevin ◽  
Nina Sosnovskaya

A method for slowing down the corrosion of heat exchangers in the T-104 and T102 heat recovery boiler blocks is considered. PK-1 Aminate was selected as the most suitable inhibitor for process heat exchangers of the waste heat recovery boiler unit


1988 ◽  
Vol 29 (3) ◽  
pp. 191-200 ◽  
Author(s):  
Shou-Shing Hsieh ◽  
Chihng-Tsung Liauh ◽  
Wen-Sun Han

Processes ◽  
2020 ◽  
Vol 8 (2) ◽  
pp. 216 ◽  
Author(s):  
Wan Yu ◽  
Qichao Gong ◽  
Dan Gao ◽  
Gang Wang ◽  
Huashan Su ◽  
...  

Waste heat recovery of the internal combustion engine (ICE) has attracted much attention, and the supercritical carbon dioxide (S-CO2) cycle was considered as a promising technology. In this paper, a comparison of four S-CO2 cycles for waste heat recovery from the ICE was presented. Improving the exhaust heat recovery ratio and cycle thermal efficiency were significant to the net output power. A discussion about four different cycles with different design parameters was conducted, along with a thermodynamic performance. The results showed that choosing an appropriate inlet pressure of the compressor could achieve the maximum exhaust heat recovery ratio, and the pressure increased with the rising of the turbine inlet pressure and compressor inlet temperature. The maximum exhaust heat recovery ratio for recuperation and pre-compression of the S-CO2 cycle were achieved at 7.65 Mpa and 5.8 MPa, respectively. For the split-flow recompression cycle, thermal efficiency first increased with the increasing of the split ratio (SR), then decreased with a further increase of the SR, but the exhaust heat recovery ratio showed a sustained downward trend with the increase of the SR. For the split-flow expansion cycle, the optimal SR was 0.43 when the thermal efficiency and exhaust heat recovery ratio achieved the maximum. The highest recovery ratio was 24.75% for the split-flow expansion cycle when the total output power, which is the sum of the ICE power output and turbine mechanical power output, increased 15.3%. The thermal performance of the split-flow expansion cycle was the best compared to the other three cycles.


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