The Compensation for Deviation by Means of Micro-Computer in NC Milling Machines

Author(s):  
C. Li ◽  
Q. Zhu ◽  
Y. Wu
Keyword(s):  
Author(s):  
Александр Козлов ◽  
Aleksandr Kozlov ◽  
Геннадий Малютин ◽  
Genadyi Malyutin

On the basis of the analysis of cutting forces operating in the contact area of a ball mill with the surface under machining there are offered dependences for the technological parameters definition. The use of the dependences obtained allows increasing productivity of volumetric milling areas left unprocessed after semifinish milling without use of additional adaptive devices


2013 ◽  
Vol 589-590 ◽  
pp. 708-711
Author(s):  
Kai Yin Yan ◽  
Jing Ping Wang ◽  
Ru Zhong Zhou

This paper presents a new interpolation method for involute in polar coordinate system based on pulse incremental algorithm and point to point comparison method. The new idea is that the diameter deviation of the base circle at any interpolation point is calculated and introduced to be a criterion to determine the feeding direction of next step. Consequently, the interpolation computing becomes very simple and high contour accuracy can be obtained. With slight modification of numerical control (NC) system, this method can be realized on NC milling machines equipped with two simultaneous movement axes. A case study has shown that this method is feasible and effective.


2009 ◽  
Vol 16-19 ◽  
pp. 1005-1009
Author(s):  
Feng Lian Qi ◽  
Zhi Li Sun ◽  
Min Zhao

The automatic measuring system of stone milling force is studied in the article. The columned diamond milling cutters are used to mill stone on NC milling machines. Through analyzing the milling force, the mathematic model is established. Combining the measuring force index, the experimental facility of the automatic measuring system is established and solving methods of the key problems on the software data acquisition is detailed. The system is utilized to measure three component force of milling, that is, horizontal force, vertical force and axial force. Reliable data is acquired. Finally the automatic acquisition of data and the drawing of curve are realized. The achievement of automatic measurement of stone milling force provides theory basis for the further research on the wearing characteristics of diamond cutters, cutting quality of stones and the optimizing of processing technological parameter etc.


1988 ◽  
Vol 110 (4) ◽  
pp. 359-366 ◽  
Author(s):  
S. G. Papaioannou

A new method is proposed for cutting large module spur gears on NC milling machines, using end milling cutters. End milling eliminates undercutting and leads to a significant reduction of tooling costs. The method relies on the motion of a simple geometry tool rather than the shape of an expensive form tool to generate the gear profile. The tool center path is defined and computed for the standard 20 deg full-depth system. Tool steps are generated by a highly precise interpolation algorithm. The practical aspects of the method are also investigated to establish its feasibility. The computation of the maximum tool size shows that sufficient tool rigidity can be secured for gear modules greater than or equal to 10 mm. The Lewis equation is used to investigate the beam strength of the resulting tooth profile and generate data for the design process. Gears made by end milling are shown to be comparable in strength to those produced by shaping or hobbing.


2013 ◽  
Vol 376 ◽  
pp. 417-422
Author(s):  
Syh Shiuh Yeh ◽  
Wan Chu Chen ◽  
Jin Tsu Sun

Three-axis NC milling machines must carefully consider the surface interpolation algorithm and the cutting tool compensation method to achieve precise NURBS surface machining results. This study thus analyzed NURBS surface functions and developed a tool compensation method to efficiently compensate for the radius and length offsets of the cutting tool used for NURBS surface machining. A NURBS surface machining test performed on a vertical machining center further validates the proposed approaches.


Author(s):  
Александр Козлов ◽  
Aleksandr Kozlov ◽  
Геннадий Малютин ◽  
Genadyi Malyutin

Modern NC milling machines allow manufacturing complex parts. One of the urgent problems at concave surface milling is rib rounding in the corners connected with the radius of the tool used. The existed methods for rounded rib updating are inefficient. For this reason there is a necessity in the development of a new method for angle formation in concave surfaces with the aid of layer-by-layer milling based on the principle of square rolling by Reuleaux triangle. In the paper presented there is offered a procedure for the calculation of a tool path at the agreed motion of feed drives and a spindle for the finish milling of concave surfaces with small rib rounding in the corners.


Author(s):  
Terrence Reilly ◽  
Al Pelillo ◽  
Barbara Miner

The use of transmission electron microscopes (TEM) has proven to be very valuable in the observation of semiconductor devices. The need for high resolution imaging becomes more important as the devices become smaller and more complex. However, the sample preparation for TEM observation of semiconductor devices have generally proven to be complex and time consuming. The use of ion milling machines usually require a certain degree of expertise and allow a very limited viewing area. Recently, the use of an ultra high resolution "immersion lens" cold cathode field emission scanning electron microscope (CFESEM) has proven to be very useful in the observation of semiconductor devices. Particularly at low accelerating voltages where compositional contrast is increased. The Hitachi S-900 has provided comparable resolution to a 300kV TEM on semiconductor cross sections. Using the CFESEM to supplement work currently being done with high voltage TEMs provides many advantages: sample preparation time is greatly reduced and the observation area has also been increased to 7mm. The larger viewing area provides the operator a much greater area to search for a particular feature of interest. More samples can be imaged on the CFESEM, leaving the TEM for analyses requiring diffraction work and/or detecting the nature of the crystallinity.


2020 ◽  
Vol 6 (1) ◽  
pp. 1
Author(s):  
Kuswanto Kuswanto ◽  
Juan Junius ◽  
Anita Christine Sembiring

Facility layout is integrated planning of the flow of a product in an operating system to obtain the most effective and efficient interrelation between workers, materials, machinery, and equipment as well as handling and transferring materials. A company engaged in furniture manufacturing has a problem in its production process, namely, the distance between machines is too far so that it affects the cost of handling materials. Distant workstations are found on profile machines, milling machines, measuring machines, cutting machines. Therefore, improvements must be made to the layout of facilities on the production floor so that facility layout is efficient and material handling costs are reduced. The problem-solving approach used is the Graph Method and CRAFT Algorithm. The results of the research show that material handling costs are reduced by 7.58% or Rp. 17,765 using the CRAFT algorithm.


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