Analysis of the Influence of Shielding and Carrier Gases on the DED Powder Deposition Efficiency for a New Deposition Nozzle Design Solution

Author(s):  
Federico Mazzucato ◽  
Andrea Marchetti ◽  
Anna Valente
2014 ◽  
Vol 789 ◽  
pp. 507-512
Author(s):  
Xin Yi Qiao ◽  
Rui Jun Wang

In comparison with typical external feedstock mode, powders internal injecting method can effectively enhance plasma sprayed ceramic coatings performance and improve powder deposition efficiency. In this feedstock mode, spray powders were injected into the hotter regions of a plasma jet, which had enough heat capacity to melt most of the particles instantly. Currently, several plasma spray guns in internal feedstock mode, such as Axial III and SG100, have been developed and commercialized. In this paper, characteristics of plasma spray guns in internal and external feedstock methods were summarized. And the research status of the plasma spray torch in internal feedstock mode was particularly presented. Finally, the development trend of different feedstock modes adopted by plasma spray gun was discussed.


Author(s):  
K. Sakaki ◽  
Y. Shimizu

Abstract Nozzle geometry has a profound effect on HVOF spraying, influencing combustion gas dynamics as well as particle behavior. Nozzle dimensions are also important in cold gas-dynamic spraying (CGDS), particularly the length of the nozzle which affects gas flow temperature and speed. In this study, numerical simulations and experiments were conducted to determine how the length of the entrance convergent section of gun nozzles affects HVOF spraying. Process changes that occur inside the nozzle (as predicted by simulation) were correlated with coating properties. An Al2O3-TiO2 powder was used for the experimental studies. Changes in nozzle length had a significant impact on deposition efficiency, microstructure, hardness, and particle velocity. These relationships (as measured and calculated) were then applied to the nozzle design for the CGDS method.


PCI Journal ◽  
1993 ◽  
Vol 38 (5) ◽  
pp. 20-29 ◽  
Author(s):  
Mary Lou Ralls ◽  
Luis Ybanez ◽  
John J. Panak

2016 ◽  
Vol 7 ◽  
pp. 11-14 ◽  
Author(s):  
Sriram Praneeth Isanaka ◽  
Sreekar Karnati ◽  
Frank Liou

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