On Stochastic Aspects of a Metal Cutting Problem

Author(s):  
Jitka Dupačová ◽  
Pavel Charamza ◽  
Jan Mádl
1966 ◽  
Vol 88 (2) ◽  
pp. 142-146 ◽  
Author(s):  
M. C. Shaw ◽  
A. L. Thurman ◽  
H. J. Ahlgren

Although a plane strain plastic analysis represents a good approximation for the central portion of a metal-cutting chip, plane stress better approximates conditions at the free edges of the chip. Therefore the metal-cutting problem is reexamined using both plane strain and plane stress simultaneously. The analysis indicates that the material at the edges of the chip will become plastic at a lower value of stress than will be required by the central constrained region and that the energy per unit volume at the edges of the chip will be greater than at the center. The consequence of these results is discussed in terms of the wear groove frequently observed on a tool under the free edges of the chip, which is particularly troublesome when machining high-temperature alloys.


1973 ◽  
Vol 95 (4) ◽  
pp. 939-944 ◽  
Author(s):  
S. Ramalingam ◽  
J. Hazra

Experimental results obtained when single crystals of aluminum of known orientation are machined under identical cutting conditions are presented. Analysis of the data obtained shows that the dynamic shear stress remains constant for all orientations tested and is in good agreement with the calculated value for polycrystalline aluminum. The implications of these results to metal cutting theory and the metal physical foundations on which the concept of dynamic shear stress, as a true material property, rests are discussed. The possible role that the dynamic shear stress may play in determining the geometry of the metal cutting problem, a problem in partially constrained plastic flow of metals, is discussed.


1980 ◽  
Vol 102 (4) ◽  
pp. 310-314 ◽  
Author(s):  
W. A. Morcos

Lee and Shaffer’s slip line field solution [11] for orthogonal cutting is generalized to the free oblique continuous cutting problem in plane strain. Comparison of the results as predicted by this solution with those of the plane strain modified Merchant model [8] and experimental results is achieved for some key metal cutting parameters. It is shown that in some respect, the plane strain modified Merchant model [8] predicts values of parameters which are closer to experimental results.


1998 ◽  
Vol 2 ◽  
pp. 115-122
Author(s):  
Donatas Švitra ◽  
Jolanta Janutėnienė

In the practice of processing of metals by cutting it is necessary to overcome the vibration of the cutting tool, the processed detail and units of the machine tool. These vibrations in many cases are an obstacle to increase the productivity and quality of treatment of details on metal-cutting machine tools. Vibration at cutting of metals is a very diverse phenomenon due to both it’s nature and the form of oscillatory motion. The most general classification of vibrations at cutting is a division them into forced vibration and autovibrations. The most difficult to remove and poorly investigated are the autovibrations, i.e. vibrations arising at the absence of external periodic forces. The autovibrations, stipulated by the process of cutting on metalcutting machine are of two types: the low-frequency autovibrations and high-frequency autovibrations. When the low-frequency autovibration there appear, the cutting process ought to be terminated and the cause of the vibrations eliminated. Otherwise, there is a danger of a break of both machine and tool. In the case of high-frequency vibration the machine operates apparently quiently, but the processed surface feature small-sized roughness. The frequency of autovibrations can reach 5000 Hz and more.


2013 ◽  
Vol 4 (1) ◽  
pp. 63-68 ◽  
Author(s):  
Zs. Kun ◽  
I. G. Gyurika

Abstract The stone products with different sizes, geometries and materials — like machine tool's bench, measuring machine's board or sculptures, floor tiles — can be produced automatically while the manufacturing engineer uses objective function similar to metal cutting. This function can minimise the manufacturing time or the manufacturing cost, in other cases it can maximise of the tool's life. To use several functions, manufacturing engineers need an overall theoretical background knowledge, which can give useful information about the choosing of technological parameters (e.g. feed rate, depth of cut, or cutting speed), the choosing of applicable tools or especially the choosing of the optimum motion path. A similarly important customer's requirement is the appropriate surface roughness of the machined (cut, sawn or milled) stone product. This paper's first part is about a five-month-long literature review, which summarizes in short the studies (researches and results) considered the most important by the authors. These works are about the investigation of the surface roughness of stone products in stone machining. In the second part of this paper the authors try to determine research possibilities and trends, which can help to specify the relation between the surface roughness and technological parameters. Most of the suggestions of this paper are about stone milling, which is the least investigated machining method in the world.


2020 ◽  
Vol 40 (6) ◽  
pp. 491-494
Author(s):  
E. V. Mitin ◽  
S. P. Sul’din ◽  
A. E. Mitina
Keyword(s):  

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