A model for grinding forces prediction in ultrasonic vibration assisted grinding of SiCp/Al composites

2016 ◽  
Vol 87 (9-12) ◽  
pp. 3211-3224 ◽  
Author(s):  
Ming Zhou ◽  
Wei Zheng
Keyword(s):  
Ultrasonic Vibration ◽  
Grinding Forces ◽  
Ultrasonic Vibration Assisted Grinding

A Two-Dimensional Ultrasonically Assisted Grinding Technique for High Efficiency Machining of Sapphire Substrate

2009 ◽  
Vol 626-627 ◽  
pp. 35-40 ◽  
Author(s):  
Z. Liang ◽  
Yong Bo Wu ◽  
Xin Bing Wang ◽  
Y. Peng ◽  
Wei Xing Xu ◽  
...  
Keyword(s):  
Ultrasonic Vibration ◽  
Sapphire Substrate ◽  
High Efficiency ◽  
Vibration Mode ◽  
Two Dimensional ◽  
Grinding Forces ◽  
Work Surface ◽  
Conventional Grinding ◽  
Grinding Technique ◽  
Ultrasonic Vibration Assisted Grinding

This paper discusses the feasibility of improving machining efficiency of sapphire substrate by using two-dimensional (2D) ultrasonic vibration assisted grinding. An elliptic ultrasonic vibrator is designed and produced by bonding a piezoelectric ceramic device (PZT) on a metal elastic body (stainless steel, SUS304). The sapphire substrate is fixed onto the top face of the vibrator and ultrasonically vibrates in 2D vibration mode when the PZT is excited by two alternating current voltages with a phase difference. A grinding apparatus mainly composed of the ultrasonic vibrator is constructed, and experiments are performed with lateral modulation of elliptic ultrasonic vibration vertical to the grinding direction. Both the grinding forces and the ground work surface are measured and examined. Experimental results show that the grinding force decreases significantly and the resulted surface is improved in certain degree with the ultrasonic vibration compared to those of conventional grinding without ultrasonication. This indicates that the high efficiency grinding for sapphire substrate can be performed with the two-dimensional vibration grinding technique presented in this paper.

Study on Grinding Force in Two-Dimensional Ultrasonic Grinding Nano-Ceramics

2010 ◽  
Vol 42 ◽  
pp. 204-208 ◽  
Author(s):  
Xiang Dong Li ◽  
Quan Cai Wang
Keyword(s):  
Mathematical Model ◽  
Ultrasonic Vibration ◽  
Contact Time ◽  
Reaction Force ◽  
Grinding Force ◽  
Two Dimensional ◽  
Indentation Fracture ◽  
Ultrasonic Grinding ◽  
The Impact ◽  
Ultrasonic Vibration Assisted Grinding

In this paper, the characteristic of grinding force in two-dimensional ultrasonic vibration assisted grinding nano-ceramic was studied by experiment based on indentation fracture mechanics, and mathematical model of grinding force was established. The study shows that grinding force mainly result from the impact of the grains on the workpiece in ultrasonic grinding, and the pulse power is much larger than normal grinding force. The ultrasonic vibration frequency is so high and the contact time of grains with the workpiece is so short that the pulse force will be balanced by reaction force from workpiece. In grinding workpiece was loaded by the periodical stress field, which accelerates the fatigue fracture.

Generation mechanism modeling of surface topography in tangential ultrasonic vibration-assisted grinding with green silicon carbide abrasive wheel

2021 ◽  
pp. 095440542110406
Author(s):  
Yutong Qiu ◽  
Jingfei Yin ◽  
Yang Cao ◽  
Wenfeng Ding
Keyword(s):  
Surface Roughness ◽  
Surface Topography ◽  
Ultrasonic Vibration ◽  
Generation Mechanism ◽  
Surface Generation ◽  
Depth Of Cut ◽  
Abrasive Wheel ◽  
Grinding Parameters ◽  
Conventional Grinding ◽  
Ultrasonic Vibration Assisted Grinding

Tangential ultrasonic vibration-assisted grinding (TUAG) has a wide prospect in machining difficult-to-machine materials. However, the surface generation mechanism in TUAG is not fully recovered. This study proposes an analytical model of the surface topography produced by TUAG. Based on the model, the surface topography and roughness are predicted and experimentally verified. In addition, the influence of the grinding parameters on the surface topography is analyzed. The predicted surface topography well coincides with experimental measurements, and the prediction error in surface roughness Ra by the proposed model is less than 5%. Compared with conventional grinding, TUAG produces a surface with more uniform scratches and surface roughness Ra was reduced by up to 27% with the proper parameters. However, the improvement of surface roughness in TUAG is weakened when grinding speed or depth of cut increases. Moreover, the influence of the ultrasonic vibration amplitude on the surface roughness is not monotonous. With the grinding parameters selected in this study, TUAG with an ultrasonic amplitude of 7.5 μm produces the minimum surface roughness.

Study on Critical Ductile Grinding Depth of Nano ZrO2 Ceramics by the Aid of Ultrasonic Vibration

2006 ◽  
Vol 304-305 ◽  
pp. 232-235 ◽  
Author(s):  
Dao Hui Xiang ◽  
Y.P. Ma ◽  
Bo Zhao ◽  
Ming Chen
Keyword(s):  
Ultrasonic Vibration ◽  
Crack Extension ◽  
Grinding Force ◽  
Ultrasonic Machining ◽  
Removal Mechanism ◽  
Grinding Forces ◽  
Ductile Grinding ◽  
High Efficient ◽  
Finished Surface ◽  
Ductile Removal

The crack extension course and ductile removal mechanism of nano ZrO2 ceramics were analyzed in this paper. On the basis of contrast tests with or without ultrasonic vibration, the influences of critical ductile grinding depth on grinding forces and surface quality were studied by dynamometer, SEM and AFM in different grinding condition. The reason for the increase of the critical grinding depth was discussed based on the analysis of grinding force and ultrasonic vibration course. At last, the formation mechanism of surface topography observed by AFM in ductile domain was analyzed. The research indicated that ultrasonic machining could obtain nano finished surface with high efficient.

scholarly journals Effect to the Surface Composition in Ultrasonic Vibration-Assisted Grinding of BK7 Optical Glass

2020 ◽  
Vol 10 (2) ◽  
pp. 516 ◽  
Author(s):  
Pei Yi Zhao ◽  
Ming Zhou ◽  
Xian Li Liu ◽  
Bin Jiang
Keyword(s):  
Surface Roughness ◽  
Ultrasonic Vibration ◽  
Material Removal ◽  
Surface Composition ◽  
Rotation Speed ◽  
Optical Glass ◽  
Machined Surface ◽  
Spindle Rotation ◽  
Ultrasonic Vibration Assisted Grinding ◽  
Ductile Removal

Because of the changes in cutting conditions and ultrasonic vibration status, the proportion of multiple material removal modes are of uncertainty and complexity in ultrasonic vibration-assisted grinding of optical glass. Knowledge of the effect of machined surface composition is the basis for better understanding the influence mechanisms of surface roughness, and also is the key to control the surface composition and surface quality. In the present work, 32 sets of experiments of ultrasonic vibration-assisted grinding of BK7 optical glass were carried out, the machined surface morphologies were observed, and the influence law of machining parameters on the proportion of different material removal was investigated. Based on the above research, the effect of surface composition was briefly summarized. The results indicated that the increasing of spindle rotation speed, the decreasing of feed rate and grinding depth can improve the proportion of ductile removal. The introduction of ultrasonic vibration can highly restrain the powdering removal, and increase the proportion of ductile removal. Grinding depth has a dominant positive effect on the surface roughness, whereas the spindle rotation speed and ultrasonic amplitude both have negative effect, which was caused by the reduction of brittle fracture removal.

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