Direct compensation of the spindle rotation error with an active hydrostatic journal bearing system

Spindle rotation accuracy is important in machining process. Indirect compensation of spindle rotation error has been widely adopted in the field of machining accuracy improvement. However, there are some limitations on indirect compensation, and a little research on direct compensation can be found. This article utilizes active lubrication technology to improve the spindle rotation accuracy. Hydrostatic journal bearing with control recesses and servo valve drove by piezoelectric ceramics are adopted to compose the compensation element. The simple control strategy PID is adopted to provide control signal for servo valve. Both simulation and experiment are designed and conducted. The results show that proposed bearing system has the ability to improve the spindle rotation accuracy.

RhoA- and Cdc42-induced antagonistic forces underlie symmetry breaking and spindle rotation in mouse oocytes

Mammalian oocyte meiotic divisions are highly asymmetric and produce a large haploid gamete and 2 small polar bodies. This relies on the ability of the cell to break symmetry and position its spindle close to the cortex before anaphase occurs. In metaphase II–arrested mouse oocytes, the spindle is actively maintained close and parallel to the cortex, until fertilization triggers sister chromatid segregation and the rotation of the spindle. The latter must indeed reorient perpendicular to the cortex to enable cytokinesis ring closure at the base of the polar body. However, the mechanisms underlying symmetry breaking and spindle rotation have remained elusive. In this study, we show that spindle rotation results from 2 antagonistic forces. First, an inward contraction of the cytokinesis furrow dependent on RhoA signaling, and second, an outward attraction exerted on both sets of chromatids by a Ran/Cdc42-dependent polarization of the actomyosin cortex. By combining live segmentation and tracking with numerical modeling, we demonstrate that this configuration becomes unstable as the ingression progresses. This leads to spontaneous symmetry breaking, which implies that neither the rotation direction nor the set of chromatids that eventually gets discarded are biologically predetermined.

The pressure characteristics analysis of oil pulsation flow based on VMD

The pressure signal of oil pulsating flow is a kind of multi-component signal; in order to realise the effective separation of the multi-component pressure signal and extract its vibration characteristics, the pressure signal was decomposed by Variational Mode Decomposition (VMD). The slope criterion of the centre frequency is proposed to determine the number of components of VMD decomposition, and the method to judge the main components of the signal by energy value is proposed. The Hilbert envelope demodulation analysis was performed on the main components obtained. The results show that the proposed center frequency slope criterion method is effective in the VMD decomposition of the pressure signal of oil pulsating flow, which is used to decompose the pressure signal into 9 components. Four major components of the pressure signal are obtained by the correlation between each component and the pressure signal, and the energy value calculation of each component. The main component frequency of the pressure signal is one time, 6 times, 11 times and 14 times the frequency of the system spindle rotation; these are the sum of two cosine signals of close frequency and have the characteristic of beat vibration.

Rotation Accuracy Analysis of Aerostatic Spindle Considering Shaft’s Roundness and Cylindricity

The rotation accuracy of the aerostatic spindle can easily be affected by shaft shape errors due to the small gas film clearance. Thus, the main shaft shape errors with the largest scale—that is, the roundness and cylindricity errors—are studied in this paper, and a dynamic mathematical model is established with the consideration of the roundness, cylindricity errors, and spindle speed. In order to construct the shaft model, the discrete coefficient index of the shaft radius based on roundness measurement data are proposed. Then, the simulation calculations are conducted based on the measured cylindricity data and the constructed shaft model. The calculation results are compared with the spindle rotation accuracy measured using the spindle error analyzer. The results show that the shaft with a low discrete coefficient is subjected to less unbalanced force and smaller rotation errors, as obtained by the experiment.

VIBRATORY ACTIVITY INVESTIGATION OF GRINDING MACHINE ELECTRIC SPINDLES

The purpose of this work is to support dynamic properties of spindle units in grinding machines. For this there are problems under solution for the definition of the origin of the constituents in the spindle unit vibratory activity by means of the linear increase of electric spindle rotation frequency, obtaining and analyzing a vibratory acceleration signal for the possibility to determine a preload. The vibratory acceleration signal was investigated through a spectrum analysis method. A scientific novelty of investigation consists in the substantiation of possibility to determine a preload by means of the spectrum analysis of a vibration acceleration signal at the linear increase of spindle rotation frequency that is at starting. It gives, in its turn, a possibility for the automated estimate of the spindle unit state before cutting beginning. In the experimental way there are obtained temporal realizations of the vibratory acceleration signal at different efforts of the preload. A high-speed grinding motor-spindle is as a basic element of the bench, which was investigated through the methods of testing diagnostics in the operation. In the bench design there were made some alterations. The bench was supplemented with the systems essential to support motor-spindle full operation, in particular: with systems of lubrication, cooling and drive control. There was revealed a large number of harmonics multiple to 50 Hz, which tells of the connection with the frequency of power supply circuit. Their coincidence with the own frequencies of the spindle unit results in the considerable increase of their amplitudes. To increase dynamic quality one should avoid the cases of the coincidence of switching frequencies and circuit harmonics with own frequencies of the electric spindle. It is also necessary to bring a form of power voltage to a pure harmonic oscillation to decrease the impact of a drive electromagnetic field upon dynamic characteristics of the spindle unit.

The Design and Implementation of Fan Chips as Cooling for Milling Process on Aluminum Alloy 5086 to Increase Tool Life

In the metal machining process, especially in the milling process, the parameters that affect the quality milling process results are cooling media because it affects the tool life used. This paper aims to determine the performance of using fan chips as the coolant in the dry milling process area. The method used is the computational fluid dynamic (CFD) method and the experimental milling process on a workpiece made from aluminum alloy 5086. In experimental testing using a variation of the milling machine spindle rotation. The simulation test results on the fluid flow character on fan chips with a protector producing a central character with a small area. In contrast, fan chips without a protector make a central character with a broader area. The wind speed data in simulation testing and experimental testing produced the same trend graph. The results of the performance of fan chips after experimented with variations in spindle rotation, cooling process on area occurs when the motor spindle rotates above 1120 Rpm on the fan chips with a protector, and the engine spindle rotates above 770 Rpm on the fan chips without a protector. The effect of fan chips on tool life affects increasing tool life by 8 minutes on installing fan chips with a protector and increasing tool life by 12 minutes on installing fan chips without a protector.

Characterization of Cellulose Nanocrystal Suspension Rheological Properties Using a Rotational Viscometer

Interest in cellulose nanocrystal (CNC) recently has been growing significantly. Many applications have been developed for CNC and appropriate procedures to handle the CNC suspensions are critical for these applications. In this study, we explored a method evaluating CNC suspensions based on rheological property characterization. We used a rotational viscometer to characterize CNC suspensions at concentrations of 3, 4, 5, and 6 wt.%. We collected primary readings from the rotational viscometer, including spindle rotation speed and torque, to generate apparent viscosity and shear rate for CNC suspensions. We applied three different methods summarized from the literature to calculate apparent viscosity and real shear rate. We critically analyzed differences among calculation results from the three methods. Shearing thinning behaviors obeyed the power law flow model for all CNC suspensions in the shear rate tested. At different concentrations, consistency and flow behavior indices in the model differed in the measured shear rate range. With the same shear rate, higher concentration CNC suspension had a higher apparent viscosity. The apparent viscosity of the CNC suspension was associated with its weight concentration in a power law relationship. This study indicated that a rotational viscometer can be used as a quality control tool for characterizing the rheological properties of the CNC suspensions. We made recommendations for using appropriate calculation methods to obtain shear rate and apparent viscosity of CNC suspensions from the primary readings of a rotational viscometer under different situations.

Analisa Laju Permukaan Keausan Pada Model Uji Mekanis Bushing Kuningan

Bushing is a bearing between movable and immovable components. These spare parts function are to hold the rotating shaft and through the gear box into the shaft which is held by the brass material bushing, where those processes are able to reduce the vibrations and the shock of shock loads. The purpose of this research is to know the level of roughness and wear rate of brass bushing, this research is conducted to find out how efficient it is, the use of a bushing with a field that is very likely to have a large shock load and to know the wear test data, and roughness of the brass bushing. The type of this research used an experimental method. From the results of the study it was concluded that to get the roughness and wear value using a conventional lathe, the spindle rotation was 970 rpm. Based on the experiments with predetermined parameters, the lowest roughness value was Ra 1.13 and the highest roughness was Ra 2.41. In the experiments for the wear test of each specimen, the wear rate obtained after the initial weight was subtracted from the third one hour weight, from the lightest of 0.07 grams and the heviest of 1.62 grams.