Study on the grindability of nano-vitrified bond CBN grinding wheel for nickel-based alloy

2018 ◽  
Vol 100 (5-8) ◽  
pp. 1913-1921 ◽  
Author(s):  
Ying Shi ◽  
Zhihui Wang ◽  
Shengzhi Xu ◽  
Tianbiao Yu ◽  
Zhili Sun
Keyword(s):  
Grinding Wheel ◽  
Nickel Based Alloy ◽  
Vitrified Bond ◽  
Cbn Grinding Wheel

Development of Vitrified Bond CBN Wheel for Internal Precision Grinding of the Air-Conditioner Compressor Piston Hole

2006 ◽  
Vol 304-305 ◽  
pp. 29-32 ◽  
Author(s):  
Hang Gao ◽  
Y.G. Zheng ◽  
W.G. Liu ◽  
Jian Hui Li
Keyword(s):  
Cost Effective ◽  
Grinding Wheel ◽  
Manufacturing Cost ◽  
Air Conditioner ◽  
Grinding Wheels ◽  
Precision Grinding ◽  
Grinding Performance ◽  
Compressor Piston ◽  
Vitrified Bond ◽  
Cbn Grinding Wheel

Manufacturing of vitrified bond CBN wheels for internal precision grinding of the air-conditioner compressor piston hole is still big challenge to all of the domestic manufacturers. Recently, by choosing pre-melting mixed CBN abrasives and a proper sintering process, a cost-effective method was conceived to produce grinding wheels of comparative quality. The grinding performance of wheels was evaluated with a series of internal precision grinding of compressor piston hole. Experimental results show that the vitrified bond CBN grinding wheel produced by this method has better grinding performance, and can be substitute to the same type of grinding wheels imported. But the manufacturing cost is only 60% of the wheel imported according to estimation.

Experiment Study Based on Nano-Ceramic Grinding Wheel Bond

2011 ◽  
Vol 299-300 ◽  
pp. 250-254 ◽  
Author(s):  
Jing Qiang Zhang ◽  
Zi Rui Pang ◽  
Tian Biao Yu ◽  
Wan Shan Wang
Keyword(s):  
High Speed ◽  
Bending Strength ◽  
High Strength ◽  
Grinding Wheel ◽  
Nano Materials ◽  
Ceramic Bond ◽  
Ceramic Grinding ◽  
Vitrified Bond ◽  
Cbn Grinding Wheel ◽  
Chemical Materials

To meet the requirements of super-high speed vitrified bond of CBN grinding wheel that should be low-melting, high strength and multi-foams, performance of nano-ceramic bond were researched in this paper. Four types of bond which major glass components was R2O+RO-B2O3- -Al2O3-SiO2 have been compounded with pure raw chemical materials. In order to improve the strength of bond, nano-materials were added into formulations of the vitrified bond. And experiments results showed that compared with traditional vitrified bond the new nano-ceramic bond had a significant advantage at its refractoriness, expansion coefficient, surface morphology and bending strength. Especially, the bending strength of 4# nano-ceramic bond had reached to 83.75 MPa and its refractoriness was 790 °C. It proved that 4# nano-ceramic bond was more suitable for super-high speed CBN grinding wheel.

Surface integrity of quenched steel 1045 machined by CBN grinding wheel and SiC grinding wheel

2017 ◽  
Vol 8 (2) ◽  
pp. 179-187 ◽  
Author(s):  
Kankan Ji ◽  
Xingquan Zhang ◽  
Shubao Yang ◽  
Liping Shi ◽  
Shiyi Wang ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Surface Morphology ◽  
Compressive Stress ◽  
Surface Integrity ◽  
Grinding Wheel ◽  
Micro Hardness ◽  
Content Type ◽  
Quenched Steel ◽  
Cut Depth ◽  
Cbn Grinding Wheel

Purpose The purpose of this paper is to evaluate surface integrity of quenched steel 1045 ground drily by the brazed cubic boron nitride (CBN) grinding wheel and the black SiC wheel, respectively. Surface integrity, including surface roughness, sub-surface hardness, residual stresses and surface morphology, was investigated in detail, and the surface quality of samples ground by two grinding wheels was compared. Design/methodology/approach In the present work, surface integrity of quenched steel 1045 machined by the CBN grinding wheel and the SiC wheel was investigated systematically. All the specimens were machined with a single pass in the down-cutting mode of dry condition. Surface morphology of the ground specimen was observed by using OLYMPUS BX51M optical microscopy. Surface roughness of seven points was measured by using a surface roughness tester at a cut-off length of 1.8 mm and the measurement traces were perpendicular to the grinding direction. Sub-surface micro-hardness was measured by using HVS-1000 digital micro-hardness tester after the cross-section surface was polished. The residual stress was tested by using X-350A X-ray stress analyzer. Findings When the cut depth is increased from 0.01 to 0.07 mm, the steel surface machined by the CBN wheel remains clear grinding mark, lower roughness, higher micro-hardness and higher magnitude of compressive stress and fine microstructure, while the surface machined by the SiC grinding wheel becomes worse with increasing of cut depth. The value of micro-hardness decreases, and the surface roughness increases, and the surface compressive stress turns into tensile stress. Some micro-cracks and voids occur when the sample is processed by the SiC grinding wheel with cut depth 0.07 mm. Originality/value In this paper, the specimens of quenched steel 1045 were machined by the CBN grinding wheel and the SiC wheel with various cutting depths. The processing quality resulted from the CBN grinding wheel is better than that resulted from the SiC grinding wheel.

scholarly journals Development of sintered composite stick for dressing CBN grinding wheel.

1987 ◽  
Vol 53 (7) ◽  
pp. 1123-1127
Author(s):  
Setsuo SUZUKI ◽  
Junichi ASAMI ◽  
Keiichi ASAHINA ◽  
Kinichi MACHINO
Keyword(s):  
Grinding Wheel ◽  
Sintered Composite ◽  
Cbn Grinding Wheel
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