Role of friction in prediction and control ellipticity of high-strength casting aluminum alloy tube during hot power backward spinning

2019 ◽  
Vol 102 (5-8) ◽  
pp. 2709-2720 ◽  
Author(s):  
Ranyang Zhang ◽  
Huan Yu ◽  
Gangyao Zhao
2013 ◽  
Vol 423-426 ◽  
pp. 197-201
Author(s):  
Xiao Min Zhang ◽  
Jian Mao ◽  
Yun Che ◽  
Zhong Ke Zhang

211Z is a new type of high strength and toughness Al-Cu-Mn casting aluminum alloy. With the aid of GPS-100 high-cycle fatigue testing machine and DDL100 multifunction tensile testing machine, conventional mechanics performance tests and high-cycle fatigue tests were carried out in this paper. The conventional mechanical property results show that the tensile strength is 477.5 MPa, the theory yield strength is 397.5 MPa and the elongation is 6.625%. Fatigue experiments were performed with load control at room temperature and R =-1 in ambient air. The tensile and compression fatigue strength is 130 MPa under ten million times fatigue test, and S-N fatigue life curve of this alloy was also given in the investigations. 211Z casting aluminum alloy possessing high fatigue strength can be attributed to the fact that it owns high strength and good plasticity simultaneously. The microstructure analysis of fatigue fracture appearance shows that, the fatigue crack initiation behavior of this aluminium alloys depends mainly on the region possessing defects under the surface, there has only one crack source, which means it is belongs to low nominal stress unidirectional bending. In the crack growth stage, the width of fatigue striations decreases with the increase of stress, and a few secondary cracks were found in this stage. When cracks finally losed stability, an instantaneous fracture occured in the investigated samples. Shear lips and dimples were found in the fracture appearance and the final fracture is belongs to ductile fracture.


1996 ◽  
Vol 46 (2) ◽  
pp. 89-96
Author(s):  
Hideo YOSHIDA ◽  
Eiichi MOHRI ◽  
Tadashi MINODA ◽  
Soumi HIBINO ◽  
Kenzou OKAJIMA ◽  
...  

Author(s):  
P. K. Shurkin ◽  
N. A. Belov ◽  
A. F. Musin ◽  
A. A. Aksenov

The paper substantiates the composition and prospects of using high strength Al–Zn–Mg–Ca–Fe casting aluminum alloy without heat treatment based on the study on the structure, technological and mechanical properties. Alloys of the base composition Al–5.5%Zn–1.5%Mg (wt.%) jointly and separately doped with 0.5–1.0 % Ca and 0.5 % Fe were obtained as the objects of research. Standard casting alloys according to GOST 1583-93: AK12M2, AMg6lch, AM4,5Kd were the objects of comparison. A hot tensile test using a cast test bar was conducted to check the tendency to form hot cracks due to hindered contraction. It was shown that separate alloying with calcium and iron does not contribute to the improvement of crack resistance and adversely affects mechanical properties. Combined alloying with 1 % Ca and 0.5 % Fe improves the hot tearing resistance to the level of the AMg6lch alloy properties. This effect is due to calcium-containing phases of eutectic origin formed and a favorable grain structure created that is free from columnar grains. Iron in the alloy structure is bound in compact Al10CaFe2 phase particles as a result of the non-equilibrium crystallization during permanent mold casting. The formation of this phase allowed to reduce the amount of zinc in the (Al, Zn)4Ca phase and mostly retain the (Al) solid solution composition as evidenced by similar hardness values of the Al–5.5%Zn–1.5%Mg base alloy and Al–5.5%Zn–1.5%Mg–1%Ca–0.5%Fe alloy, and the superiority of the values over the hardness of alloys separately alloyed with calcium and iron. Also the cast hardness of the promising alloy more than 20 HV higher than the cast hardness of commercial cast alloys. The new alloy in the as-cast condition exhibited competitive mechanical tensile properties: UTS ~ 310 MPa, YS ~ 210 MPa, El ~ 4 %.


2013 ◽  
Vol 48 (2) ◽  
pp. 211-219 ◽  
Author(s):  
Guangyu YANG ◽  
Hongshuai MENG ◽  
Shaojun LIU ◽  
Yuanhao QI ◽  
Wanqi JIE

2008 ◽  
Vol 141-143 ◽  
pp. 163-168 ◽  
Author(s):  
Xiang Jie Yang ◽  
Hong Min Guo

Rheo-die casting (RDC) based on LSPSF (low superheat pouring with a shear field) rheocasting process has been exploited. In case of secondary die casting aluminum alloy YL112, LSPSF allowed for preparation of sound semi-solid slurry in 15-20s that fully meet the production rate of HPDC, the primary α-Al exhibiting a mean equivalent diameter of 70 μm and shape factor of 0.93, without any entrapped eutectic. Compared to conventional HPDC, RDC improves microstructures in castings. Secondary solidification of semi-solid slurry takes place uniformly throughout the entire cavity, producing an extremely fine and uniform microstructure. The experimental results show the RDC 380 alloy has much improved integrity and mechanical properties, particularly elongation, and heat treatment can be used to enhance the mechanical properties.


2005 ◽  
Vol 46 (12) ◽  
pp. 2997-3000 ◽  
Author(s):  
Bin Chen ◽  
Xianghe Peng ◽  
Jinghong Fan ◽  
Songlin Chen

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