Microstructure and mechanical performance of dissimilar metal joints of aluminium alloy and stainless steel by cutting-assisted welding-brazing

Author(s):  
Huibin Xu ◽  
Wei Cong ◽  
Donghua Yang ◽  
Yanlong Ma ◽  
Wanliang Zhong ◽  
...  
2021 ◽  
Author(s):  
Huibin Xu ◽  
Wei Cong ◽  
Donghua Yang ◽  
Yanlong Ma ◽  
Wanliang Zhong ◽  
...  

Abstract The 5052 aluminium alloy and 304 stainless steel were successfully joined by cutting-assisted welding-brazing (CAWB) method without using flux. Dual-scale interfacial structures were achieved by manipulating the cutting tool profile. Results indicated that the macro-scale interfacial structure was produced at the joint interface when the taper step-shape cutting tool was adopted. As the cutting tool step was increased to 6-step, the micro-scale interface took on serrated morphology and a layer of continuous and wavy intermetallic compound (IMC) with an average thickness of 3.3 μm was formed at the interface. The τ 4 IMC particles and the FeAl 6 phases on a small scale were dispersed homogeneously in the welded seam. The maximum tensile strength of the joints reached 152.3 MPa upon tensile loading, 75% that of the 5052 aluminium base metal. The strong and reliable Al/steel dissimilar joints were attributed to the particle reinforced weld metal and the macro- and micro-scale dual self-locking structure at the interface.


2020 ◽  
Vol 39 (1) ◽  
pp. 317-327
Author(s):  
Vivek D. Kalyankar ◽  
Gautam P. Chudasama

AbstractIn this article, the influence of electrode tip diameter is investigated for spot welded duplex stainless steel (DSS). Electrode tip diameter and welding current are considered as the major influencing parameters and their values are varied within the feasible range, suitable for 0.8 mm thick sheet, whereas other important parameters such as welding time and electrode force are kept constant. DSS with the chosen thickness range is now becoming a useful material in automotive body-in-white applications and in future it will become one of the key materials replacing the existing materials and hence research outcome of the present work may be beneficial from application view point. In this work, the spot welding quality is inspected through metallurgical aspects (microstructure and microhardness), physical aspects (nugget diameter and electrode indentation), mechanical performance (tensile shear strength [TSS]) and failure mode. The obtained result shows that smaller electrode tip diameter limits nugget diameter due to expulsion phenomena and increases electrode indentation due to higher current intensity. TSS decreases with increase in electrode tip diameter for the same welding current but maximum TSS obtained for particular electrode tip diameter increases with increase in electrode tip diameter up to a specific limit and then it remains constant.


1980 ◽  
Vol 59 (2) ◽  
pp. 124-128 ◽  
Author(s):  
Y. Galindo ◽  
K. McLachlan ◽  
Z. Kasloff

A silver-plating technique was developed in an effort to produce good mechanical bonding characteristics between stainless steelpins and amalgam. Metallographic microscope and scanning electron microscope (SEM) studies were made to assess the presence, or otherwise, of such a bond between (a) the silver layer plating and the surface of the stainless steel pins, and (b) and silver plating and the amalgam. Unplated stainless steel and sterling silver pins were used as a control and as a comparison, respectively. A "rubbing" technique of condensation was devised to closely adapt amalgam to the pins. It is concluded that there is strong evidence for the existence of a good bond between the plated pins and amalgam. The mechanical performance of the bond is discussed elsewhere. 1.


2016 ◽  
Vol 87 (9-12) ◽  
pp. 2821-2828 ◽  
Author(s):  
Seyed Hamzeh Baghjari ◽  
Farshid Malek Ghaini ◽  
Hamid Reza Shahverdi ◽  
Mohammad Ebrahimnia ◽  
Carlo Mapelli ◽  
...  

2022 ◽  
pp. 136943322110651
Author(s):  
Mizan Ahmed ◽  
Qing Quan Liang ◽  
Ahmed Hamoda

Circular concrete-filled double-skin steel tubular (CFDST) columns with external stainless-steel are high-performance composite columns that have potential applications in civil construction including the construction of offshore structures, bridge piers, and transmission towers. Reflecting the limited research performed on investigating their mechanical performance, this study develops a computationally efficient fiber model to simulate the responses of short and slender beam-columns accounting for the influences of material and geometric nonlinearities. Accurate material laws of stainless steel, carbon steel, and confined concrete are implemented in the mathematical modeling scheme developed. A new solution algorithm based on the Regula-Falsi method is developed to maintain the equilibrium condition. The independent test results of short and slender CFDST beam-column are utilized to validate the accuracy of the theoretical solutions. The influences of various column parameters are studied on the load-axial strain [Formula: see text] curves, load-lateral deflection [Formula: see text] curves, column strength curves, and interaction curves of CFDST columns. Design formulas are suggested for designing short and beam-columns and validated against the numerical results. The computational model is found to be capable of simulating the responses of CFDST short and slender columns reasonably well. Parametric studies show that the consideration of the concrete confinement is important for the accuracy of the prediction of their mechanical responses. Furthermore, high-strength concrete can be utilized to enhance their load-carrying capacity particularly for short and intermediate slender beam-columns. The strengths of CFDST columns computed by the suggested design model are in good agreement with the test and numerical results.


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