Multi-scale fatigue damage model for steel structures working under high temperature

2019 ◽  
Vol 35 (3) ◽  
pp. 615-623 ◽  
Author(s):  
Huajing Guo ◽  
Bin Sun ◽  
Zhaoxia Li
Author(s):  
Huajing Guo ◽  
Zhaoxia Li

Abstract Fatigue-creep damage has been recognized as the elemental cause of failure of industrial steel structures exposed to high temperature. In order to better understand the degradation process, a previously developed multi-scale fatigue-creep damage is applied to evaluate the structural damage due to fatigue and creep process. In the model, the relationship between collective behavior of micro-cracks and fatigue damage variable was established and the nonlinear coupling of fatigue damage and creep damage was taken into consideration. Fatigue-creep damage analysis on a series of existing key connection shafts in industrial steel structures at high temperature are performed under different working condition and their lifetime are predicted based on the numerical calculation on the accumulated fatigue-creep damage up to structural failure. The numerical results indicate that the early stage of degeneration process is dominated by creep damage and the fatigue damage rate increases quickly at the later stage. The fatigue-creep lifetime of industrial steel structures varies significantly with different applied stress level and working temperature.


2019 ◽  
Vol 29 (4) ◽  
pp. 591-609 ◽  
Author(s):  
Huajing Guo ◽  
Bin Sun ◽  
Zhaoxia Li

In order to compute the process from the damage accumulation to failure of steel structures under extreme cyclic loading and temperature, a multi-scale fatigue–creep damage model has been developed. Based on the balance of micro-crack number density theory, the multi-scale fatigue damage model has been established using generalized self-consistent method. In the fatigue damage model, the scatter of micro-crack length is expressed by two-parameter Weibull distribution and the interaction among micro-cracks has been studied. In turn, the multi-scale fatigue–creep damage model has been developed by considering the nonlinear coupling of fatigue damage and creep damage. The validity of the developed model has been verified by comparing the predicted damage evolution curves with experimental damage data. The developed model enables to more accurately study the fatigue degradation of steel structures than the phenomenological damage models. Fatigue–creep damage analysis on steel turbine blades under different extreme operating condition are performed using the developed model.


PAMM ◽  
2021 ◽  
Vol 20 (1) ◽  
Author(s):  
Nicola Magino ◽  
Jonathan Köbler ◽  
Heiko Andrä ◽  
Matti Schneider ◽  
Fabian Welschinger

2016 ◽  
Vol 33 (4-5) ◽  
pp. 412-424 ◽  
Author(s):  
Myriam Kaminski ◽  
Pascale Kanouté ◽  
Serge Kruch ◽  
Esteban P. Busso ◽  
Jean-Louis Chaboche

2019 ◽  
Vol 29 (6) ◽  
pp. 887-901 ◽  
Author(s):  
Chen Fan ◽  
Zhaoxia Li ◽  
Ying Wang

Cables are the most sensitive components in cable-supported bridges, and the failure of cables is usually caused by the degradation of mechanical properties of internal wires. Based on Faraday's law and the rates of microcrack initiation and propagation, a multi-scale corrosion fatigue damage model was developed to describe the damage evolution in the stages of pit growth and microcrack propagation. The accuracy and effectiveness of this damage model were also verified through the experimental data of corrosive fatigue life of high-strength bridge wires. The result shows that this damage model can describe the multi-scale corrosion fatigue damage evolution process of high-strength bridge wires reasonably and effectively, which provides a new way to better understand the trans-scale damage evolution mechanism during the corrosion fatigue process of high-strength bridge wires.


Author(s):  
Fatmagul Ibisoglu ◽  
Mohammad Modarres

When metal structures are subjected to long-term cyclic loading at high temperature, simultaneous creep and fatigue damage may occur. In this paper probabilistic life models, described by hold times in tension and total strain range at elevated temperature have been derived based on the creeprupture behavior of 316FR austenitic stainless steel, which is one of the candidate structural materials for fast reactors and future Generation IV nuclear power plants operating at high temperatures. The parameters of the proposed creepfatigue model were estimated using a standard Bayesian regression approach. This approach has been performed using the WinBUGS software tool, which is an open source Bayesian analysis software tool that uses the Markov Chain Monte Carlo sampling method. The results have shown a reasonable fit between the experimental data and the proposed probabilistic creep-fatigue life assessment models. The models are useful for predicting expended life of the critical structures in advanced high temperature reactors when performing structural health management.


Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 47
Author(s):  
Jelena Živković ◽  
Vladimir Dunić ◽  
Vladimir Milovanović ◽  
Ana Pavlović ◽  
Miroslav Živković

Steel structures are designed to operate in an elastic domain, but sometimes plastic strains induce damage and fracture. Besides experimental investigation, a phase-field damage model (PFDM) emerged as a cutting-edge simulation technique for predicting damage evolution. In this paper, a von Mises metal plasticity model is modified and a coupling with PFDM is improved to simulate ductile behavior of metallic materials with or without constant stress plateau after yielding occurs. The proposed improvements are: (1) new coupling variable activated after the critical equivalent plastic strain is reached; (2) two-stage yield function consisting of perfect plasticity and extended Simo-type hardening functions. The uniaxial tension tests are conducted for verification purposes and identifying the material parameters. The staggered iterative scheme, multiplicative decomposition of the deformation gradient, and logarithmic natural strain measure are employed for the implementation into finite element method (FEM) software. The coupling is verified by the ‘one element’ example. The excellent qualitative and quantitative overlapping of the force-displacement response of experimental and simulation results is recorded. The practical significances of the proposed PFDM are a better insight into the simulation of damage evolution in steel structures, and an easy extension of existing the von Mises plasticity model coupled to damage phase-field.


Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2250
Author(s):  
Mohammad Amjadi ◽  
Ali Fatemi

Short glass fiber-reinforced (SGFR) thermoplastics are used in many industries manufactured by injection molding which is the most common technique for polymeric parts production. Glass fibers are commonly used as the reinforced material with thermoplastics and injection molding. In this paper, a critical plane-based fatigue damage model is proposed for tension–tension or tension–compression fatigue life prediction of SGFR thermoplastics considering fiber orientation and mean stress effects. Temperature and frequency effects were also included by applying the proposed damage model into a general fatigue model. Model predictions are presented and discussed by comparing with the experimental data from the literature.


2006 ◽  
Vol 514-516 ◽  
pp. 804-809
Author(s):  
S. Gao ◽  
Ewald Werner

The forging die material, a high strength steel designated W513 is considered in this paper. A fatigue damage model, based on thermodynamics and continuum damage mechanics, is constructed in which both the previous damage and the loading sequence are considered. The unknown material parameters in the model are identified from low cycle fatigue tests. Damage evolution under multi-level fatigue loading is investigated. The results show that the fatigue life is closely related to the loading sequence. The fatigue life of the materials with low fatigue loading first followed by high fatigue loading is longer than that for the reversed loading sequence.


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