scholarly journals Micromechanical modelling of ductile fracture in pipeline steel using a bifurcation-enriched porous plasticity model

2020 ◽  
Vol 227 (1) ◽  
pp. 57-78
Author(s):  
Sondre Bergo ◽  
David Morin ◽  
Tore Børvik ◽  
Odd Sture Hopperstad
Keyword(s):  
Ductile Fracture ◽  
Pipeline Steel ◽  
Simulation Models ◽  
Void Coalescence ◽  
Explicit Finite Element ◽  
Gtn Model ◽  
Porous Plasticity ◽  
Tension Tests ◽  
Wide Range

AbstractIn this paper, we investigate the possibility of predicting ductile fracture of pipeline steel by using the Gurson–Tvergaard–Needleman (GTN) model where the onset of void coalescence is determined based on in situ bifurcation analyses. To this end, three variants of the GTN model, one of which includes in situ bifurcation, are calibrated for a pipeline steel grade X65 using uniaxial and notch tension tests. Then plane-strain tension tests and Kahn tear tests of the same material are used for assessment of the credibility of the three models. Explicit finite element simulations are carried out for all tests using the three variants of the GTN model, and the results are compared to the experimental data. The capability of the simulation models to capture onset of fracture and crack propagation in the pipeline steel is evaluated. It is found that the use of in situ bifurcation as a criterion for onset of void coalescence in each element makes the GTN model easier to calibrate with less free parameters, all the while obtaining similar or even better predictions as other widely used formulations of the GTN model over a wide range of different stress states.

scholarly journals Comparison of Modified Mohr–Coulomb Model and Bai–Wierzbicki Model for Constructing 3D Ductile Fracture Envelope of AA6063

2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Jianye Gao ◽  
Tao He ◽  
Yuanming Huo ◽  
Miao Song ◽  
Tingting Yao ◽  
...  
Keyword(s):  
Ductile Fracture ◽  
Fracture Criterion ◽  
Fracture Strain ◽  
Stress Triaxiality ◽  
Ductile Fracture Criterion ◽  
Forming Process ◽  
Tension Tests ◽  
Wide Range ◽  
Round Bar ◽  
Fracture Envelope

AbstractDuctile fracture of metal often occurs in the plastic forming process of parts. The establishment of ductile fracture criterion can effectively guide the selection of process parameters and avoid ductile fracture of parts during machining. The 3D ductile fracture envelope of AA6063-T6 was developed to predict and prevent its fracture. Smooth round bar tension tests were performed to characterize the flow stress, and a series of experiments were conducted to characterize the ductile fracture firstly, such as notched round bar tension tests, compression tests and torsion tests. These tests cover a wide range of stress triaxiality (ST) and Lode parameter (LP) to calibrate the ductile fracture criterion. Plasticity modeling was performed, and the predicted results were compared with corresponding experimental data to verify the plasticity model after these experiments. Then the relationship between ductile fracture strain and ST with LP was constructed using the modified Mohr–Coulomb (MMC) model and Bai-Wierzbicki (BW) model to develop the 3D ductile fracture envelope. Finally, two ductile damage models were proposed based on the 3D fracture envelope of AA6063. Through the comparison of the two models, it was found that BW model had better fitting effect, and the sum of squares of residual error of BW model was 0.9901. The two models had relatively large errors in predicting the fracture strain of SRB tensile test and torsion test, but both of the predicting error of both two models were within the acceptable range of 15%. In the process of finite element simulation, the evolution process of ductile fracture can be well simulated by the two models. However, BW model can predict the location of fracture more accurately than MMC model.

Evaluations of Ductile and Cleavage Fracture Using Coupled GTN and Beremin Model in API X70 Pipelines Steel

2019 ◽  
Author(s):  
Youn-Young Jang ◽  
Ji-Hee Moon ◽  
Nam-Su Huh ◽  
Ki-Seok Kim ◽  
Woo-Yeon Cho ◽  
...  
Keyword(s):  
Ductile Fracture ◽  
Cleavage Fracture ◽  
Fracture Behavior ◽  
Pipeline Steel ◽  
Model Parameters ◽  
Experiment Data ◽  
Local Approach ◽  
Gtn Model ◽  
Weibull Parameters ◽  
X70 Pipeline Steel

Abstract This paper is aimed to characterize ductile and cleavage fracture behavior of API X70 pipeline steel and investigate applicability of a micro-damage mechanics model to simulate static and dynamic crack propagation of single-edge notched tension (SENT) and drop-weight tear test (DWTT) specimens, as well as a local approach to describe cleavage fracture behavior. Gurson-Tvergaard-Needleman (GTN) model was applied to simulate ductile fracture behavior of SENT and DWTT specimens, where GTN model has been widely known for well-established model to characterize micro-damage process of void nucleation, growth and coalescence. As for a local approach, Beremin model was considered to estimate probability of cleavage fracture. In this regard, this study was especially focused on abnormal fracture appearance of DWTT specimen. In the present study, firstly, experiment data from tensile specimen test was used to obtain plastic flow curve (i.e. stress and strain curve). And load-CMOD and J-integral/CTOD resistance curves obtained from SENT test were used to characterize static ductile fracture and calibrate GTN model parameters for X70 pipeline steel. And the calibrated GTN model parameters were verified by comparing experiment data from DWTT test such as load-displacement and crack length-time curves with those from FE analysis. To accommodate dynamic effect on material properties, rate-dependent stress-strain curves were considered in FE analyses. To describe cleavage fracture, the Weibull stress was calculated from FE analyses of DWTT and Weibull parameters were calibrated by comparing with probability distribution of cleavage fracture from experiment data of DWTT specimen. Using Weibull parameters, the whole of cleavage fracture probability can be estimated as ductile shear area of DWTT specimen increases.

scholarly journals Comparison of MMC and BW fracture models for constructing 3D ductile fracture envelope of AA6063 during cold forming

2020 ◽  
Author(s):  
Jianye Gao ◽  
Tao He ◽  
Yuanming Huo ◽  
Miao Song ◽  
Tingting Yao ◽  
...  
Keyword(s):  
Ductile Fracture ◽  
Damage Model ◽  
Stress Triaxiality ◽  
Compression Tests ◽  
Cold Forming ◽  
Tension Tests ◽  
Wide Range ◽  
Round Bar ◽  
Fracture Models ◽  
Fracture Envelope

Abstract The 3D ductile fracture envelopes of AA6063-T6 was developed to predict and prevent its fracture. Smooth round bar (SRB) tension tests were carried out to characterize the flow stress, and a series of experiments were conducted to characterize the ductile fracture firstly, such as notched round bar (NR) tension tests, compression tests and torsion tests. These tests cover a wide range of stress triaxiality (ST) and Lode parameter (LP) to calibrate the ductile fracture criterion. Plasticity modeling was performed, and the predicted results were compared with corresponding experimental data to verify the plasticity model after these experiments. Then the relationship between ductile fracture strain and ST with LP was constructed using the modified Mohr–Coulomb (MMC) model and Bai and Wierzbicki (BW) model to develop the 3D ductile fracture envelope. Finally, a new ductile damage model was proposed based on the 3D fracture envelope of AA6063. The final results show that the predicted results from the proposed ductile fracture model showed good agreement with experimental results.

scholarly journals Comparison of modified Mohr–Coulomb model and Bai–Wierzbicki model for constructing 3D ductile fracture envelope of AA6063

2020 ◽  
Author(s):  
Jianye Gao ◽  
Tao He ◽  
Yuanming Huo ◽  
Miao Song ◽  
Tingting Yao ◽  
...  
Keyword(s):  
Ductile Fracture ◽  
Fracture Strain ◽  
Stress Triaxiality ◽  
Torsion Test ◽  
Compression Tests ◽  
Damage Models ◽  
Tension Tests ◽  
Wide Range ◽  
Round Bar ◽  
Fracture Envelope

Abstract The 3D ductile fracture envelope of AA6063-T6 were developed to predict and prevent its fracture. Smooth round bar tension tests were performed to characterize the flow stress, and a series of experiments were conducted to characterize the ductile fracture firstly, such as notched round bar tension tests, compression tests and torsion tests. These tests cover a wide range of stress triaxiality (ST) and Lode parameter (LP) to calibrate the ductile fracture criterion. Plasticity modeling was performed, and the predicted results were compared with corresponding experimental data to verify the plasticity model after these experiments. Then the relationship between ductile fracture strain and ST with LP was constructed using the modified Mohr–Coulomb (MMC) model and Bai-Wierzbicki (BW) model to develop the 3D ductile fracture envelope. Finally, two ductile damage models were proposed based on 3D fracture envolope of AA6063. Through the comparison of the two models, it was found that BW model had better fitting effect, and the sum of squares of residual error of BW model was 0.9901. The two models had relatively large errors in predicting the fracture strain of SRB tensile test and torsion test, but both of the predicting error of both two models were within the acceptable range of 15%. In the process of finite element simulation, the evolution process of ductile fracture can be well simulated by the two models. However, BW model can predict the location of fracture more accurately than MMC model.

scholarly journals Comparison of modified Mohr–Coulomb model and Bai–Wierzbicki model for constructing 3D ductile fracture envelope of AA6063

2021 ◽  
Author(s):  
Jianye Gao ◽  
Tao He ◽  
Yuanming Huo ◽  
Miao Song ◽  
Tingting Yao ◽  
...  
Keyword(s):  
Ductile Fracture ◽  
Fracture Criterion ◽  
Fracture Strain ◽  
Stress Triaxiality ◽  
Ductile Fracture Criterion ◽  
Forming Process ◽  
Tension Tests ◽  
Wide Range ◽  
Round Bar ◽  
Fracture Envelope

Abstract Ductile fracture of metal often occurs in the plastic forming process of parts. The establishment of ductile fracture criterion can effectively guide the selection of process parameters and avoid ductile fracture of parts during machining. The 3D ductile fracture envelope of AA6063-T6 were developed to predict and prevent its fracture. Smooth round bar tension tests were performed to characterize the flow stress, and a series of experiments were conducted to characterize the ductile fracture firstly, such as notched round bar tension tests, compression tests and torsion tests. These tests cover a wide range of stress triaxiality (ST) and Lode parameter (LP) to calibrate the ductile fracture criterion. Plasticity modeling was performed, and the predicted results were compared with corresponding experimental data to verify the plasticity model after these experiments. Then the relationship between ductile fracture strain and ST with LP was constructed using the modified Mohr–Coulomb (MMC) model and Bai-Wierzbicki (BW) model to develop the 3D ductile fracture envelope. Finally, two ductile damage models were proposed based on the 3D fracture envelope of AA6063. Through the comparison of the two models, it was found that BW model had better fitting effect, and the sum of squares of residual error of BW model was 0.9901. The two models had relatively large errors in predicting the fracture strain of SRB tensile test and torsion test, but both of the predicting error of both two models were within the acceptable range of 15%. In the process of finite element simulation, the evolution process of ductile fracture can be well simulated by the two models. However, BW model can predict the location of fracture more accurately than MMC model.

Comparison of Fracture Models to Quantify the Effects of Material Plasticity on the Ductile Fracture Propagation in Pipelines

2018 ◽  
Author(s):  
Aida Nonn ◽  
Marcelo Paredes ◽  
Vincent Keim ◽  
Tomasz Wierzbicki
Keyword(s):  
Ductile Fracture ◽  
Fracture Resistance ◽  
Pipeline Steel ◽  
Ductile Failure ◽  
Fracture Propagation ◽  
Plastic Behavior ◽  
Wide Range ◽  
X100 Pipeline Steel ◽  
Fracture Models ◽  
Stress States

Various numerical approaches have been developed in the last years aimed to simulate the ductile fracture propagation in pipelines transporting CO2 or natural gas. However, a reliable quantification of the influence of material plasticity on the fracture resistance is still missing. Therefore, more accurate description of the material plasticity on the ductile fracture propagation is required based on a suitable numerical methodology. In this study, different plasticity and fracture models are compared regarding the ductile fracture propagation in X100 pipeline steel with the objective to quantify the influence of plasticity parameters on the fracture resistance. The plastic behavior of the investigated material is considered by the quadratic yield surface in conjunction with a non-associated quadratic plastic flow potential. The strain hardening can be appropriately described by the mixed Swift-Voce law. The simulations of ductile fracture are conducted by an uncoupled, modified Mohr-Coulomb (MMC) and the micromechanically based Gurson-Tvergaard-Needleman (GTN) models. In contract to the original GTN model, the MMC model is capable of describing ductile failure over wide range of stress states. Thus, ductile fracture resistance can be estimated for various load and fracture scenarios. Both models are used for the simulation of fracture propagation in DWTT and 3D pressurized pipe sections. The results from the present work can serve as a basis for establishing the correlation between plasticity parameters and ductile fracture propagation.

Modeling of Ductile Fracture at Engineering Scales: A Mechanism-Based Approach

2015 ◽  
Vol 1759 ◽  
Author(s):  
Xiaosheng Gao ◽  
Jun Zhou ◽  
Jinyuan Zhai
Keyword(s):  
Ductile Fracture ◽  
Stress Tensor ◽  
Stress Triaxiality ◽  
Yield Function ◽  
Damage Parameter ◽  
Metallic Alloys ◽  
Porous Plasticity ◽  
Cumulative Strain ◽  
Wide Range ◽  
Flow Potential

ABSTRACTThis paper summarizes the work we conducted in recent years on modeling plastic response of metallic alloys and ductile fracture of engineering components, with the emphasis on the effect of the stress state. It is shown that the classical J2 plasticity theory cannot correctly describe the plasticity behavior of many materials. The experimental and numerical studies of a variety of structural alloys result in a general form of plasticity model for isotropic materials, where the yield function and the flow potential are expressed as functions of the first invariant of the stress tensor and the second and third invariants of the deviatoric stress tensor. Several mechanism-based models have been developed to capture the ductile fracture process of metallic alloys. Two of such models are described in this paper. The first one is a cumulative strain damage model where the damage parameter is dependent on the stress triaxiality and the Lode parameter. The second one is a modification to the Gurson-type porous plasticity models, where two damage parameters, representing void damage and shear damage respectively, are coupled into the yield function and flow potential. These models are shown to be able to predict fracture initiation and propagation in various specimens experiencing a wide range of stress states.

In-situ electrical-resistivity measurements in the high-voltage electron microscope

1978 ◽  
Vol 36 (1) ◽  
pp. 68-69
Author(s):  
W. E. King
Keyword(s):  
Electrical Resistivity ◽  
Electron Microscope ◽  
High Voltage ◽  
Resistivity Measurements ◽  
Voltage Electron ◽  
High Voltage Electron Microscope ◽  
High Voltage Electron ◽  
Wide Range ◽  
Helium Gas

A side-entry type, helium-temperature specimen stage that has the capability of in-situ electrical-resistivity measurements has been designed and developed for use in the AEI-EM7 1200-kV electron microscope at Argonne National Laboratory. The electrical-resistivity measurements complement the high-voltage electron microscope (HVEM) to yield a unique opportunity to investigate defect production in metals by electron irradiation over a wide range of defect concentrations.A flow cryostat that uses helium gas as a coolant is employed to attain and maintain any specified temperature between 10 and 300 K. The helium gas coolant eliminates the vibrations that arise from boiling liquid helium and the temperature instabilities due to alternating heat-transfer mechanisms in the two-phase temperature regime (4.215 K). Figure 1 shows a schematic view of the liquid/gaseous helium transfer system. A liquid-gas mixture can be used for fast cooldown. The cold tip of the transfer tube is inserted coincident with the tilt axis of the specimen stage, and the end of the coolant flow tube is positioned without contact within the heat exchanger of the copper specimen block (Fig. 2).

Site specific agricultural soil management with the use of new technologies

2013 ◽  
Vol 16 (1) ◽  
pp. 59-67
Keyword(s):  
New Technologies ◽  
Digital Interface ◽  
Appropriate Treatment ◽  
Wide Range ◽  
Soil Variation ◽  
Soil Information ◽  
Remote Sensing Techniques ◽  
Agricultural Areas

<p>The Soil Science Institute of Thessaloniki produces new digitized Soil Maps that provide a useful electronic database for the spatial representation of the soil variation within a region, based on in situ soil sampling, laboratory analyses, GIS techniques and plant nutrition mathematical models, coupled with the local land cadastre. The novelty of these studies is that local agronomists have immediate access to a wide range of soil information by clicking on a field parcel shown in this digital interface and, therefore, can suggest an appropriate treatment (e.g. liming, manure incorporation, desalination, application of proper type and quantity of fertilizer) depending on the field conditions and cultivated crops. A specific case study is presented in the current work with regards to the construction of the digitized Soil Map of the regional unit of Kastoria. The potential of this map can easily be realized by the fact that the mapping of the physicochemical properties of the soils in this region provided delineation zones for differential fertilization management. An experiment was also conducted using remote sensing techniques for the enhancement of the fertilization advisory software database, which is a component of the digitized map, and the optimization of nitrogen management in agricultural areas.</p>

Indium Bromide-catalyzed Unprecedented Hydrogenolysis: A Novel One-Pot Synthesis of Per-O-Acetylated β-carboxymethyl O and S-glycosides

2020 ◽  
Vol 24 (8) ◽  
pp. 900-908
Author(s):  
Ram Naresh Yadav ◽  
Amrendra K Singh ◽  
Bimal Banik
Keyword(s):  
Asymmetric Synthesis ◽  
Chiral Auxiliary ◽  
Bioactive Molecules ◽  
One Pot ◽  
Enantiomerically Pure ◽  
Stereoselective Glycosylation ◽  
One Pot Synthesis ◽  
Wide Range

Numerous O (oxa)- and S (thia)-glycosyl esters and their analogous glycosyl acids have been accomplished through stereoselective glycosylation of various peracetylated bromo sugar with benzyl glycolate using InBr3 as a glycosyl promotor followed by in situ hydrogenolysis of resulting glycosyl ester. A tandem glycosylating and hydrogenolytic activity of InBr3 has been successfully investigated in a one-pot procedure. The resulting synthetically valuable and virtually unexplored class of β-CMGL (glycosyl acids) could serve as an excellent potential chiral auxiliary in the asymmetric synthesis of a wide range of enantiomerically pure medicinally prevalent β-lactams and other bioactive molecules of diverse medicinal interest.

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