Enhanced Wear Resistance of AISI-316 Steel by Low-Temperature Molybdenum Cathodic Cage Plasma Deposition

Author(s):  
M. Naeem ◽  
V. C. Fortaleza ◽  
P. L. C. Serra ◽  
C. L. Lima ◽  
T. H. C. Costa ◽  
...  
2021 ◽  
Vol 56 ◽  
pp. 97-107
Author(s):  
M. S. Zayats ◽  

A low-temperature (substrate heating temperature up to 400 °C) ion-plasma technology for the formation of nanostructured AlN and BN films by the method of high-frequency reactive magnetron sputtering of the corresponding targets has been developed (the modernized installation "Cathode-1M"), which has in its technological cycle the means of physical and chemical modification, which allow to purposefully control the phase composition, surface morphology, size and texture of nanocrystalline films. The possibility of using the method of high-frequency magnetron sputtering for deposition of transparent hexagonal BN films in the nanoscale state on quartz and silicon substrates is shown. Atomic force microscopy (AFM) has shown that AlN films can have an amorphous or polycrystalline surface with grain sizes of approximately 20-100 nm, with the height of the nanoparticles varying from 3 to 10 nm and the degree of surface roughness from 1 to 10 nm. It was found that the dielectric penetration of polycrystalline AlN films decreases from 10 to 3.5 at increased frequencies from 25 Hz to 1 MHz, and the peak tangent of the dielectric loss angle reaches 0.2 at 10 kHz. Such features indicate the existence of spontaneous polarization of dipoles in the obtained AlN films. Interest in dielectric properties in AlN / Si structures it is also due to the fact that there are point defects, such as nitrogen vacancies and silicon atoms, which diffuse from the silicon substrate during synthesis and play an important role in the dielectric properties of AlN during the formation of dipoles. The technology makes it possible, in a single technological cycle, to produce multilayer structures modified for specific functional tasks with specified characteristics necessary for the manufacture of modern electronics, optoelectronics and sensorics devices. It should also be noted that the technology of magnetron sputtering (installation "Cathode-1M") is highly productive, energetically efficient and environmentally friendly in comparison with other known technologies for creating semiconductor structures and allows them to be obtained with minimal changes in the technological cycle.


1975 ◽  
Vol 17 (11) ◽  
pp. 986-988
Author(s):  
Yu. M. Lakhtin ◽  
G. N. Neustroev ◽  
N. A. Airapetyan

2007 ◽  
Vol 342-343 ◽  
pp. 557-560
Author(s):  
Kwon Yong Lee ◽  
Hwan Kim ◽  
D.W. Kim ◽  
Dae Joon Kim ◽  
Myung Hyun Lee ◽  
...  

The sliding wear of four different compositions of novel low temperature degradation-free zirconia/alumina (LTD-free Z/A) composites were characterized in a ceramicceramic point contact pair. The wear tests were performed by a pin-on-disk type wear tester in a linear reciprocal sliding motion with a point contact in both dry and bovine serum lubricated conditions at room temperature. For the dry sliding wear tests, AZ-2 (20 vol% (Y,Nb,Ce)-TZP/ 80 vol% Al2O3) showed the best wear resistance among four kinds of LTD-free Z/A composites. For the bovine serum lubricated sliding wear tests, wear was too little to be measured for all kinds of Z/A composites. These novel LTD-free Z/A composites having excellent wear resistance demonstrated a potential as the alternative materials for the ceramic- ceramic contact pairs of femoral head and acetabular liner in total hip replacement.


1989 ◽  
Vol 168 ◽  
Author(s):  
A. Aguero ◽  
D. Little ◽  
P. Lowden

AbstractA novel low temperature process for the chemical vapour deposition of titanium nitride films has been developed. Titanium sub-halides generated “in situ” by chlorination of titanium pellets are subsequently reacted with ammonia at reduced pressure and temperatures of 450–600° C. The coatings have excellent adhesion and wear resistance. A description of the process and the properties of the coatings produced by it will be presented.


2019 ◽  
Vol 27 (07) ◽  
pp. 1950178
Author(s):  
YONG MA ◽  
NAIMING LIN ◽  
QIANG LIU ◽  
JIAOJUAN ZOU ◽  
XIUZHOU LIN ◽  
...  

Using the double glow plasma surface alloying technique, a titanizing coating with improved wear resistance can be prepared on AISI 316 stainless steel. The purpose of this paper is to investigate process parameter effects by orthogonal array design. Four main factors, titanizing temperature, holding time, voltage difference and electrode distance, are adopted in orthogonal experiments. For each factor, four levels are set. The range analysis is used to investigate the factor and level influences on the coating thickness and specific wear rate. Meanwhile, the analysis of variance method is applied to calculate the contributions of each factor. The results indicate that temperature is most critical. In balancing the coating thickness and the wear property, the optimal process parameters are 950∘C, 3[Formula: see text]h, 200[Formula: see text]V and 18[Formula: see text]mm. Corresponding to the optimal process, the thickness and the specific wear rate of the titanizing coating are 10[Formula: see text][Formula: see text]m and 2.609E−05 mm3⋅ N−1⋅ m−1, respectively.


Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1760 ◽  
Author(s):  
Pia Kutschmann ◽  
Thomas Lindner ◽  
Kristian Börner ◽  
Ulrich Reese ◽  
Thomas Lampke

Gas nitriding is known as a convenient process to improve the wear resistance of steel components. A precipitation-free hardening by low-temperature processes is established to retain the good corrosion resistance of stainless steel. In cases of thermal spray coatings, the interstitial solvation is achieved without an additional surface activation step. The open porosity permits the penetration of the donator media and leads to a structural diffusion. An inhomogeneous diffusion enrichment occurs at the single spray particle edges within the coating’s microstructure. A decreasing diffusion depth is found with increasing surface distance. The present study investigates an adjusted process management for low-temperature gas nitriding of high velocity oxy-fuel-sprayed AISI 316L coatings. To maintain a homogeneous diffusion depth within the coating, a pressure modulation during the process is studied. Additionally, the use of cracked gas as donator is examined. The process management is designed without an additional surface activation step. Regardless of surface distance, microstructural investigations reveal a homogeneous diffusion depth by a reduced processing time. The constant hardening depth allows a reliable prediction of the coatings’ properties. An enhanced hardness and improved wear resistance is found in comparison with the as-sprayed coating condition.


2014 ◽  
Vol 598 ◽  
pp. 90-93 ◽  
Author(s):  
Xing Sheng Tong ◽  
Ting Zhang ◽  
Wei Ye

In this study, in order to explore a suitable method to obtain a better wear resistance and corrosion resistance of austenitic stainless steel, low temperature plasma carburizing technology has been studied. Research on the properties of austenitic stainless steel under different carburizing atmosphere proportion, with hardness, wear resistance and corrosion resistance as the properties characterization. The results shows that C3H8:H2=1:40 have better properties with the hardness of 950 HV0.05, the friction coefficient of about 0.25, which showed a better wear resistance. And also the corrosion rate of about 20.3g/m2·h showed a better corrosion resistance.


2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Tuba Yener ◽  
Azmi Erdogan ◽  
Mustafa Sabri Gök ◽  
Sakin Zeytin

Abstract The aim of this study was to investigate the effect of low-temperature aluminizing process on the microstructure and dry sliding wear properties of Mirrax steel. Low-temperature aluminizing process was applied on Mirrax steel at 600, 650, and 700 °C for 2, 4, and 6 h. The packs for the process were prepared using pure aluminum powder as aluminum deposition source. Ammonium chloride NH4Cl and Seydisehir Al2O3 powder were used as the activator and the inert filler, respectively. Scanning electron microscope (SEM)/energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) analysis were applied for characterization of the coating surfaces. The through-thickness variation in the layer microstructure was determined and it was found to vary between 1 µm and 45 µm which increased with higher process temperature and time. After the deposition process, the coating layer hardness increased to 1000 HVN, whereas the hardness of the matrix was 250 HVN. The wear tests were performed using a ball-on-disc tribometer under 5 N load at room temperature and 500 °C on aluminized and untreated Mirrax steel. In both room temperature and high-temperature wear tests, it was determined that the aluminizing process increased the wear resistance of Mirrax steel. Increasing aluminizing time and temperature also increased the wear resistance. The uncoated and thin-coated samples generally exhibited wear in the form of plastic deformation and adhesion related ruptures. A high degree of tribological layer was observed on the wear trace on samples with high coating thickness, especially in high-temperature tests. Therefore, the volume losses in these samples were induced by fatigue crack formation and delamination.


Sign in / Sign up

Export Citation Format

Share Document