Effect of Cu on the Hot Tearing Susceptibility of Al–6Zn–2.5Mg–xCu Alloy

2020 ◽  
Author(s):  
Yongqiang Chen ◽  
Zheng Liu ◽  
Shimeng Liu ◽  
Hui Guo ◽  
Jia Liu ◽  
...  
Keyword(s):  
Hot Tearing ◽  
Hot Tearing Susceptibility

A Critical Conception of Hot-Tearing Susceptibility: Shape Casting with Wrought Aluminum Alloys

2021 ◽  
Author(s):  
Mohammad Pourgharibshahi ◽  
Hassan Saghafian ◽  
Mehdi Divandari ◽  
Farrokh Golestannejad
Keyword(s):  
Aluminum Alloys ◽  
Hot Tearing ◽  
Wrought Aluminum Alloys ◽  
Wrought Aluminum ◽  
Hot Tearing Susceptibility

scholarly journals Effect of Returnable Material in Batch on Hot Tearing Tendency of AlSi9Cu3 Alloy

Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1583
Author(s):  
Justyna Kasińska ◽  
Marek Matejka ◽  
Dana Bolibruchová ◽  
Michal Kuriš ◽  
Lukáš Širanec
Keyword(s):  
Raw Materials ◽  
Qualitative Evaluation ◽  
Hot Tearing ◽  
Material Content ◽  
Negative Effect ◽  
Increased Sensitivity ◽  
Materials Used ◽  
Shape Complexity ◽  
Tear Propagation ◽  
Hot Tearing Susceptibility

The main reason for the use of returnable material, or recycled alloys, is a cost reduction while maintaining the final properties of the casting. The casting resulting quality is directly related to the correct ratio of commercial grade alloy and alloy made by remelting the returnable material in the batch. The casting quality is also affected by the purity of the secondary raw materials used, the shape complexity and the use of the casting itself. The presented article focuses on the effect of increasing the returnable material content in the batch on the hot tearing susceptibility of AlSi9Cu3 alloy. Hot tears are a complex phenomenon that combines metallurgical and thermo-mechanical interactions of the cast metal. Hot tearing susceptibility was evaluated on the basis of quantitative (HTS — hot tearing susceptibility index) and qualitative evaluation. The negative effect of returnable material in the batch was already manifested at a 20% content in the batch. The critical proportion of the returnable alloy in the batch can be stated as 50%. The alloy with a 50% returnable material content manifested insufficient results of the HTS index and qualitative evaluation, which means increased sensitivity to tearing. The negative effect of returnable material and the increased sensitivity were also confirmed in the evaluation of the fracture surface and hot tear profile. The microstructure of alloys with 50% and higher proportion of returnable material was characterized by a higher amount of iron phases (mainly Al5FeSi), whose sharp ends acted as critical regions of hot tearing and subsequent hot tear propagation, which had a major impact on the increase in hot tearing susceptibility.

scholarly journals Novel grain refinement of AZ91E magnesium alloy and the effect on hot tearing during solidfication

2021 ◽  
Author(s):  
Abdallah Elsayed
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Magnesium Alloy ◽  
Grain Refinement ◽  
Magnesium Alloys ◽  
Hot Tearing ◽  
Grain Refining ◽  
Grain Refiner ◽  
Structural Applications ◽  
Hot Tearing Susceptibility

For the A1-5Ti-1B grain refiner, the addition of 0.1 wt.% provided a 68 % reduction in grain size as compared to the unrefined AZ91E alloy at a holding time of five minutes. Grain growth restriction by TiB₂ particles was the source of grain refinement. With the addition of A1-5Ti-1B, only a small reduction in hot tearing susceptibility ws observed because large TiA1₃ particles bonded poorly with the eutectic and blocked feeding channels.The addition of 1.0 wt.% A1-1Ti-3B provided a grain size reduction of 63% as compared to the unrefined AZ91E alloy at a holding time of five minutes. The grain refinement with A1-1Ti-3B addition was attributed to a combination of TiB₂ grain growth restriction and A1B₂ nucleating sites. A significant reduction in hot tearing susceptibility was observed with A1-1Ti-3B addition as a result of a higher cooling rate and shorter local soldification time as compared to the AZ91E alloy. The reduction in hot tearing susceptibility was attributed to the good interface between eutectic and TiB₂ particles. Both grain refiners demonstrated a good resistance to fading during the holding times investigated. In addition, the AZ91E + A1-5Ti-1B and AZ91E + A1-1Ti-3B castings showed much fewer dislocation networks as compared to the untreated AZ91E casting.The development of efficient A1-Ti-B refiners can also improve castability of magnesium alloys. In addition, the fade resistant A1-Ti-B grain refiners can reduce operating costs and maintain productivity on the foundry floor. Thus, magnesium alloy with A1-Ti-B treatment have the potential for more demanding structural applications in the automobile and aerospace industries. Vehicle weight in the aerospace and automotive industries directly impacts carbon emissions and fuel efficiency. An increase in the use of lightweight materials for structural applications will result in lighter vehicles. Low density materials, such as magnesium (1.74 g/cm³) are a potential alternative to aluminium (2.70 g/cm³), to reduce component weight in structural applications.However, current magnesium alloys still do not have adequate mechanical properties and castability to meet the performance specifications of the automotive and aerospace industries. Grain refinement can significantly improve mechanical properties and reduce hot tearing during permanent mould casting. Recently, Al-Ti-B based grain refiners have shown potential in grain refining magnesium-aluminum alloys such as AZ91E. This study investigates the grain refining efficiency and fading of A1-5Ti-1B and A1-1Ti-3B in AZ91E magnesium alloy and their subsequent effect on hot tearing.The grain refiners were added at 0.1, 0.2, 0.5 and 1.0 wt.% levels. For the grain refinement and fading experiments, the castings were prepared using graphite moulds with holding times of 5, 10 and 20 minutes. For the hot tearing experiments, castings were produced representing the optimal addition level of each grain refiner. The castings were prepared using a permanent mould with pouring and mould temperatures of 720 and 180 ºC, respectively. The castings were characterized using SEM, TEM, optical microscopy and thermal analysis.

Effect of Silicon on the Microstructure, Tensile Properties and Hot Tearing Susceptibility of AZ91E Alloy

2012 ◽  
Vol 706-709 ◽  
pp. 3046-3051
Author(s):  
Comondore Ravindran ◽  
Sophie Lun Sin
Keyword(s):  
Grain Size ◽  
Tensile Strength ◽  
Tensile Properties ◽  
Room Temperature ◽  
Hot Tearing ◽  
Chinese Script ◽  
Az91 Alloy ◽  
Solidification Behavior ◽  
Last Stage ◽  
Hot Tearing Susceptibility

This Research Focused on Studying the Effect of Silicon on the Hot Tearing Susceptibility of Permanent Mould Cast AZ91E Magnesium Alloy. Varying Amounts of Silicon (0.5, 1.0 and 1.5 Wt.%) Were Added to AZ91E in the Form of an Al-53 Wt.% Si Master Alloy. the Microstructure, Grain Size and Solidification Behavior of each Alloy Were Characterized and Related to their Tensile Properties and Hot Tearing Susceptibility. the Results Showed that the Tensile Strength and the Elongation of AZ91 Alloy Decreased with the Addition of Silicon at Room Temperature, due to the Formation of Chinese Script Mg2si Particles. however, Silicon Significantly Reduced the Hot Tearing Susceptibility of AZ91E. this Was Attributed to the Reduction of the Grain Size and the Decreased Freezing Range of AZ91E, which Contributed to Improve the Interdendritic Feeding during the Last Stage of Solidification.

Failure Analysis and Hot Tearing Susceptibility of Stainless Steel CF3M

2018 ◽  
Vol 13 (1) ◽  
pp. 166-179
Author(s):  
Dheeraj S. Bhiogade ◽  
Sanjay M. Randiwe ◽  
Abhaykumar M. Kuthe
Keyword(s):  
Stainless Steel ◽  
Failure Analysis ◽  
Hot Tearing ◽  
Hot Tearing Susceptibility

Hot tearing susceptibility of alternative magnetic field treated Mg-7Zn-1Cu-0.6Zr alloy: Experimental and theoretical study

2020 ◽  
Vol 271 ◽  
pp. 127774
Author(s):  
Ye Zhou ◽  
Pingli Mao ◽  
Le Zhou ◽  
Zhi Wang ◽  
Feng Wang ◽  
...  
Keyword(s):  
Magnetic Field ◽  
Theoretical Study ◽  
Hot Tearing ◽  
Alternative Magnetic Field ◽  
Hot Tearing Susceptibility

Effect of SiC particles content on the hot tearing susceptibility of SiC/Al5Cu composites

2020 ◽  
Vol 46 (8) ◽  
pp. 10610-10618
Author(s):  
Xiaobo Zhang ◽  
Dong Li ◽  
Long Zeng ◽  
Xiongbin Wan ◽  
Baigang Feng ◽  
...  
Keyword(s):  
Hot Tearing ◽  
Sic Particles ◽  
Hot Tearing Susceptibility

Slurry Preparation and Hot Tearing Susceptibility of A201 Aluminum Alloy in Rheological Die Casting

2019 ◽  
Vol 285 ◽  
pp. 311-317 ◽  
Author(s):  
Jun Zhen Gao ◽  
Qiang Zhu ◽  
Da Quan Li ◽  
Xiao Gang Hu ◽  
Min Luo ◽  
...  
Keyword(s):  
Aluminum Alloy ◽  
Die Casting ◽  
Mold Temperature ◽  
Hot Tearing ◽  
Cast Aluminum Alloy ◽  
Cast Aluminum ◽  
Intensification Pressure ◽  
Semi Solid ◽  
Index Value ◽  
Hot Tearing Susceptibility

A201 alloy is the strongest cast aluminum alloy, but it is considered one of the most difficult aluminum alloys to cast due to its susceptibility to hot tearing during solidification. Semi-solid casting, which characterizes fine near-globular or non-dendritic grains and relatively narrow solidification range, is potential to reduce hot cracking tendency of alloys. In this present work, semi-solid slurries of A201 alloy were prepared using Swirled Enthalpy Equilibrium Device (SEED) technique and then injected into a self-designed high pressure hot tearing mold. The microstructures of A201 semi-solid slurries with different pouring temperatures were examined. Effects of different casting pressures on the hot tearing sensitivity of A201 have been investigated. This study finds that SEED is capable of producing satisfying A201 semi-solid slurries. Lower pouring temperatures produce A201 semi-solid slurries with finer and rounder grains as well as more uniform microstructure distribution. Increasing the intensification pressure significantly decreases the hot treating tendency of A201 alloy. When the pressure reaches to 90 MPa and the mold temperature of about 250 °C, the hot tearing susceptibility (HTS) index value is nearly zero, which means almost no surface cracks are found in the semi-solid A201 die casting parts.

Effect of adding Ce on the hot-tearing susceptibility of the 5TiB2/Al-5Cu composite

2020 ◽  
Vol 168 ◽  
pp. 110552
Author(s):  
Xiaobo Zhang ◽  
Peng Zhu ◽  
Long Zeng ◽  
Baigang Feng ◽  
Xiongbin Wan ◽  
...  
Keyword(s):  
Hot Tearing ◽  
Hot Tearing Susceptibility
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