A study of nucleate boiling near the peak heat flux through measurement of transient surface temperature

1977 ◽  
Vol 20 (8) ◽  
pp. 827-840 ◽  
Author(s):  
Yu Chi-Liang ◽  
Russell B. Mesler
Author(s):  
Wei Tong ◽  
Alireza Ganjali ◽  
Omidreza Ghaffari ◽  
Chady Alsayed ◽  
Luc Frechette ◽  
...  

Abstract In a two-phase immersion cooling system, boiling on the spreader surface has been experimentally found to be non-uniform, and it is highly related to the surface temperature and the heat transfer coefficient. An experimentally obtained temperature-dependent boiling heat transfer coefficient has been applied to a numerical model to investigate the spreader's cooling performance. It is found that the surface temperature distribution becomes less uniform with higher input power. But it is more uniform when the thickness is increased. By defining the characteristic temperatures that represent different boiling regimes on the surface, the fraction of the surface area that has reached the critical heat flux has been numerically calculated, showing that increasing the thickness from 1 mm to 6 mm decreases the critical heat flux reached area by 23% at saturation liquid temperatures. Therefore, on the thicker spreader, more of the surface is utilized for nucleate boiling while localized hot regions that lead to surface dry-out are avoided. At a base temperature of 90 oC, the optimal thickness is found to be 4 mm, beyond which no significant improvement in heat removal can be obtained. Lower coolant temperatures can further increase the heat removal; it is reduced from an 18% improvement in the input power for the 1 mm case to only 3% in the 6 mm case for a coolant temperature drop of 24 oC. Therefore, a trade-off exists between the cost of maintaining the low liquid temperature and the increased heat removal capacity.


2018 ◽  
Vol 140 (3) ◽  
Author(s):  
Sang Gun Lee ◽  
Jin Sub Kim ◽  
Dong Hwan Shin ◽  
Jungho Lee

The effect of staggered-array water impinging jets on boiling heat transfer was investigated by a simultaneous measurement between boiling visualization and heat transfer characteristics. The boiling phenomena of staggered-array impinging jets on hot steel plate were visualized by 4K UHD video camera. The surface temperature and heat flux on hot steel plate was determined by solving 2-D inverse heat conduction problem, which was measured by the flat-plate heat flux gauge. The experiment was made at jet Reynolds number of Re = 5,000 and the jet-to-jet distance of staggered-array jets of S/Dn = 10. Complex flow interaction of staggered-array impinging jets exhibited hexagonal flow pattern like as honey-comb. The calculated surface heat transfer profiles show a good agreement with the corresponding boiling visualization. The peak of heat flux accords with the location which nucleate boiling is occurred at. In early stage, the positions of maximum heat flux locate at the stagnation point of each jet as the relatively low surface temperature is shown at their positions. At the elapsed time of 10 s, the flat shape of heat flux profile is formed in the hexagonal area where the interacting flow uniformly cools down the wetted surface. After that, the wetted area continuously enlarges with time and the maximum heat flux is observed at its peripheral. These results point out that the flow interaction of staggered-array jets effectively cools down the closer area around jets and also show an expansion of nucleate boiling and suppression of film boiling during water jet cooling on hot steel plate. [This work was supported by the KETEP grant funded by the Ministry of Trade, Industry & Energy, Korea (Grant No. 20142010102910).]


1980 ◽  
Vol 102 (1) ◽  
pp. 26-31 ◽  
Author(s):  
Salim Yilmaz ◽  
J. W. Westwater

Measurements were made of the heat transfer to Freon-113 at near atmospheric pressure, boiling outside a 6.5 mm dia horizontal steam-heated copper tube. Tests included pool boiling and also forced flow vertically upward at uelocities of 2.4, 4.0 and 6.8 m/s. The metal-to-liquid ΔT ranged from 13 to 125° C, resulting in nucleate, transition, and film boiling. The boiling curves for different velocities did not intersect or overlap, contrary to some prior investigators. The peak heat flux was proportional to the square root of velocity, agreeing with the Vliet-Leppert correlation, but disagreeing with the Lienhard-Eichhorn prediction of an exponent of 0.33. The forced-flow nucleate boiling data were well correlated by Rohsenow’s equation, except at high heat fluxes. Heat fluxes in film boiling were proportional to velocity to the exponent 0.56, close to the 0.50 value given by Bromley, LeRoy, and Robbers. Transition boiling was very sensitive to velocity; at a ΔT of 55° C the heat flux was 900 percent higher for a velocity of 2.4 m/s than for zero velocity.


Author(s):  
Eric C. Forrest ◽  
Sarah M. Don ◽  
Lin-Wen Hu ◽  
Jacopo Buongiorno ◽  
Thomas J. McKrell

The onset of nucleate boiling (ONB) serves as the thermal-hydraulic operating limit for many research and test reactors. However, boiling incipience under forced convection has not been well-characterized in narrow channel geometries or for oxidized surface conditions. This study presents experimental data for the ONB in vertical upflow of deionized (DI) water in a simulated materials test reactor (MTR) coolant channel. The channel gap thickness and aspect ratio were 1.96 mm and 29∶1, respectively. Boiling surface conditions were carefully controlled and characterized, with both heavily oxidized and native oxide surfaces tested. Measurements were performed for mass fluxes ranging from 750 to 3000  kg/m2 s and for subcoolings ranging from 10 to 45°C. ONB was identified using a combination of high-speed visual observation, surface temperature measurements, and channel pressure drop measurements. Surface temperature measurements were found to be most reliable in identifying the ONB. For the nominal (native oxide) surface, results indicate that the correlation of Bergles and Rohsenow, when paired with the appropriate single-phase heat transfer correlation, adequately predicts the ONB heat flux. Incipience on the oxidized surface occurred at a higher heat flux and superheat than on the plain surface.


2016 ◽  
Vol 138 (2) ◽  
Author(s):  
Jungho Lee ◽  
Sangho Sohn ◽  
Sang Gun Lee

The simultaneous measurement between the boiling visualization and the boiling heat transfer characteristics by two adjacent impinging jets on hot steel plate was made by the experimental technique that has a function of high-temperature flat-plate heat flux gauge. The 22 K-type thermocouples were installed at 1 mm below the surface of flat-plate heat flux gauge. The 2-D inverse heat conduction was formulated to solve the surface temperature and heat flux. The boiling visualization was synchronized with a 4K video camera which was meaningful to understand complex boiling heat transfer phenomena. The heat flux gauge was uniformly heated up to 900°C by induction heating. The successive boiling images show where the nucleate boiling starts to occur on hot surface and the film boiling turns to be collapsed. The measured surface temperature and heat flux distribution agrees well with the corresponding boiling visualization: While heat transfer at the stagnation point shows a maximum heat flux, the interaction between two adjacent impinging jets exhibits a relative high heat flux and a steep temperature gradient until the end of boiling heat transfer at which single-phase convection occurs near 200°C.


Author(s):  
Vijaykumar Sathyamurthi ◽  
Debjyoti Banerjee

Saturated pool boiling experiments are conducted over silicon substrates with and without Multi-walled Carbon Nanotubes (MWCNT) with PF-5060 as the test fluid. Micro-fabricated thin film thermocouples located on the substrate acquire surface temperature fluctuation data at 1 kHz frequency. The high frequency surface temperature data is analyzed for the presence of chaotic dynamics. The shareware code, TISEAN© is used in analysis of the temperature time-series. Results show the presence of low-dimensional deterministic chaos, near Critical Heat Flux (CHF) and in some parts of the Fully Developed Nucleate Boiling (FDNB) regime. Some evidence of chaotic dynamics is also obtained for the film boiling regimes. Singular value decomposition is employed to generate pseudo-phase plots of the attractor. In contrast to previous studies involving multiple nucleation sites, the pseudo-phase plots show the presence of multi-fractal structure at high heat fluxes and in the film boiling regime. An estimate of invariant quantities such as correlation dimensions and Lyapunov exponents reveals the change in attractor geometry with heat flux levels. No significant impact of surface texturing is visible in terms of the invariant quantities.


Author(s):  
Shinichiro Uesawa ◽  
Yasuo Koizumi ◽  
Mitsuhiko Shibata ◽  
Hiroyuki Yoshida

Seawater was injected into the reactor cores following the accident at the Fukushima Daiichi nuclear power station. Saturated pool nucleate boiling heat transfer experiments with NaCl solution, natural seawater, and artificial seawater as well as distilled water were performed to examine the effects of salts on boiling heat transfer. The heat transfer surface was made of a printed copper circuit board. The boiling phenomena were recorded with a high-speed video camera. The surface-temperature distribution was measured with an infrared camera. In the experiments, the concentrations of the NaCl solutions and the artificial seawater were varied over a range of 3.5–10.0 wt. %. Boiling curves were well predicted with the Rohsenow correlation although large coalescent bubble formation was inhibited in the NaCl, natural seawater, and artificial seawater experiments. Deposits of calcium sulfate (CaSO4) on the heat transfer surface were observed in the experiments with artificial seawater. This formation of a deposit layer resulted in the initiation of a slow surface-temperature excursion at a heat flux lower than the usual critical heat flux (CHF). A unique relationship was confirmed between the salt concentrations of the artificial seawater in the bulk fluid and the vaporization rate at the surface at which the slow surface-temperature excursion initiated. This relationship suggested that if the bulk concentration of sea salts in the seawater exceeded 11 wt. %, the deposition of calcium sulfate on the heat transfer surface occurred even if the heat flux was zero.


Author(s):  
Yasuo Koizumi ◽  
Kenta Hayashi

Pool nucleate boiling heat transfer experiments were performed for water at 0.101 MPa to examine the elementary process of the nucleate boiling. Heat transfer surface was made from a copper printed circuit board. Direct current was supplied to heat it up. The Bakelite plate of the backside of a copper layer was taken off at the center portion of the heat transfer surface. The instantaneous variation of the backside temperature of the heat transfer surface was measured with an infrared radiation camera. Bubble behavior was recorded with a high speed video camera. In the isolated bubble region, surface temperature was uniform during waiting time. When boiling bubble generation started, a large dip in the surface temperature was formed under the bubble. After the bubble left from the heat transfer surface, the surface temperature returned to former uniform temperature distribution. Surface temperature was not affected by the bubble generation beyond 1.6 mm from the center of the bubble. In the isolated bubble region, a convection term was approximately 80 % in total heat transfer rate. The importance of the three-phase interface line in the heat transfer should be checked carefully. In the intermediate and high heat flux region, the variation of surface temperature and heat flux were small. Rather those were close to their average values even at critical heat flux condition. It seemed that the large part of the heat transfer surface was covered with water even at the critical heat flux condition. The heat flux at the area that appeared to be the three-phase contact line was not so high and close to the average heat flux.


1969 ◽  
Vol 184 (1) ◽  
pp. 677-696 ◽  
Author(s):  
R. W. Temple-Pediani

The evaporation lifetime of liquid fuel drops in contact with a hot surface is investigated at pressures of up to 69 atm. Modes of evaporation and drop behaviour at subcriticai and supercritical conditions of temperature and pressure are described. It is shown that at any subcriticai pressure the lifetime is a minimum at a surface temperature just above the saturation temperature; the lifetime at all supercritical pressures is a constant minimum when the surface temperature is 60 degC or more than the critical temperature of the liquid. The heat flux to a drop in the contact modes of evaporation has a maximum value comparable to the peak heat flux obtained in boiling heat transfer work. Subsidiary tests at atmospheric pressure investigate the influence of surface material, surface finish, and initial drop temperature upon the lifetime; the transient surface interface temperature during evaporation is also investigated. The application of the data to deposited fuel in engines is discussed.


1992 ◽  
Vol 114 (1) ◽  
pp. 185-193 ◽  
Author(s):  
P. Sadasivan ◽  
J. H. Lienhard

Previous investigations of the critical heat flux in flow boiling have resulted in widely different hydrodynamic mechanisms for the occurrence of burnout. Results of the present study indicate that existing models are not completely realistic representations of the process. The present study sorts out the influences of the far-wake bubble breakoff and vapor sheet characteristics, gravity, surface wettability, and heater surface temperature distribution on the peak heat flux in flow boiling on cylindrical heaters. The results indicate that burnout is dictated by near-surface effects. The controlling factor appears to be the vapor escape pattern close to the heater surface. It is also shown that a deficiency of liquid at the downstream end of the heater surface is not the cause of burnout.


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