Numerical study of pulverized coal-fired utility boiler over a wide range of operating conditions for in-furnace SO2/NOx reduction

2016 ◽  
Vol 94 ◽  
pp. 657-669 ◽  
Author(s):  
Srdjan Belošević ◽  
Ivan Tomanović ◽  
Nenad Crnomarković ◽  
Aleksandar Milićević ◽  
Dragan Tucaković
Keyword(s):  
Numerical Study ◽  
Nox Reduction ◽  
Pulverized Coal ◽  
Operating Conditions ◽  
Utility Boiler ◽  
Wide Range

scholarly journals Modeling of pulverized coal combustion for in-furnace NOx reduction and flame control

2017 ◽  
Vol 21 (suppl. 3) ◽  
pp. 597-615 ◽  
Author(s):  
Srdjan Belosevic ◽  
Ivan Tomanovic ◽  
Nenad Crnomarkovic ◽  
Aleksandar Milicevic
Keyword(s):  
Coal Combustion ◽  
Numerical Study ◽  
Nox Reduction ◽  
Combustion Process ◽  
Pulverized Coal ◽  
Operating Conditions ◽  
Nox Emission ◽  
Differential Model ◽  
No Formation ◽  
Turbulent Reactive Flows

A cost-effective reduction of NOx emission from utility boilers firing pulverized coal can be achieved by means of combustion modifications in the furnace. It is also essential to provide the pulverized coal diffusion flame control. Mathematical modeling is regularly used for analysis and optimization of complex turbulent reactive flows and mutually dependent processes in coal combustion furnaces. In the numerical study, predictions were performed by an in-house developed comprehensive three-dimensional differential model of flow, combustion and heat/mass transfer with submodel of the fuel- and thermal-NO formation/ destruction reactions. Influence of various operating conditions in the case-study utility boiler tangentially fired furnace, such as distribution of both the fuel and the combustion air over the burners and tiers, fuel-bound nitrogen content and grinding fineness of coal were investigated individually and in combination. Mechanisms of NO formation and depletion were found to be strongly affected by flow, temperature and gas mixture components concentration fields. Proper modifications of combustion process can provide more than 30% of the NOx emission abatement, approaching the corresponding emission limits, with simultaneous control of the flame geometry and position within the furnace. This kind of complex numerical experiments provides conditions for improvements of the power plant furnaces exploitation, with respect to high efficiency, operation flexibility and low emission.

Combining Fuel Rich/Lean Burner With the Small Heavy Oil Gun Ignition Techniques Makes Pulverized Coal-Fired Boiler More Efficient

2011 ◽  
Author(s):  
Guiyuan Mo ◽  
Hao Zhou ◽  
Feng Chen ◽  
Hong Yin ◽  
Kunzan Qiu ◽  
...  
Keyword(s):  
Heavy Oil ◽  
Pulverized Coal ◽  
Operating Conditions ◽  
Flame Stability ◽  
Fusion Temperature ◽  
Detailed Design ◽  
Utility Boiler ◽  
Start Up ◽  
Ash Fusion Temperature ◽  
Low Load

The coal qualities changes very frequently in China, to make the flame stability under different operating conditions is difficult and it is important to prevent the furnace from the serious slagging while the coals with low ash fusion temperature are combusted, at the same time, the utility units now face the frequent load changing, how to save the oil at the low load or during the start up period becomes a very serious problem. In this work, the burner combing the fuel rich/lean separator and the small heavy oil gun ignition techniques were developed and then employed in a utility boiler. The detailed design of such a novel burner is introduced in this paper. Such a burner can achieve a 50% rated load and 70% heavy oil can be saved.

Experimental and Numerical Investigation of the Flow in a Low-Pressure Industrial Steam Turbine With Part-Span Connectors

2016 ◽  
Vol 138 (7) ◽  
Author(s):  
Markus Häfele ◽  
Christoph Traxinger ◽  
Marius Grübel ◽  
Markus Schatz ◽  
Damian M. Vogt ◽  
...  
Keyword(s):  
Flow Field ◽  
Steam Turbine ◽  
Numerical Study ◽  
Three Dimensional ◽  
Low Pressure ◽  
Operating Conditions ◽  
Engineering Practice ◽  
Cfd Model ◽  
Wide Range ◽  
The Impact

An experimental and numerical study on the flow in a three-stage low-pressure (LP) industrial steam turbine is presented and analyzed. The investigated LP section features conical friction bolts in the last and a lacing wire in the penultimate rotor blade row. These part-span connectors (PSC) allow safe turbine operation over an extremely wide range and even in blade resonance condition. However, additional losses are generated which affect the performance of the turbine. In order to capture the impact of PSCs on the flow field, extensive measurements with pneumatic multihole probes in an industrial steam turbine test rig have been carried out. State-of-the-art three-dimensional computational fluid dynamics (CFD) applying a nonequilibrium steam (NES) model is used to examine the aerothermodynamic effects of PSCs on the wet steam flow. The vortex system in coupled LP steam turbine rotor blading is discussed in this paper. In order to validate the CFD model, a detailed comparison between measurement data and steady-state CFD results is performed for several operating conditions. The investigation shows that the applied one-passage CFD model is able to capture the three-dimensional flow field in LP steam turbine blading with PSC and the total pressure reduction due to the PSC with a generally good agreement to measured values and is therefore sufficient for engineering practice.

Experimental and Numerical Investigation of the Flow in a LP Industrial Steam Turbine With Part-Span Connectors

2015 ◽  
Author(s):  
M. Häfele ◽  
C. Traxinger ◽  
M. Grübel ◽  
M. Schatz ◽  
D. M. Vogt ◽  
...  
Keyword(s):  
Flow Field ◽  
Steam Turbine ◽  
Numerical Study ◽  
Resonance Condition ◽  
Three Dimensional ◽  
Measurement Data ◽  
Detailed Comparison ◽  
Operating Conditions ◽  
Engineering Practice ◽  
Wide Range

An experimental and numerical study on the flow in a three stage low pressure (LP) industrial steam turbine is presented and analyzed. The investigated LP section features conical friction bolts in the last and a lacing wire in the penultimate rotor blade row. These part-span connectors (PSC) allow safe turbine operation over an extremely wide range and even in blade resonance condition. However, additional losses are generated which affect the performance of the turbine. In order to capture their impact on the flow field, extensive measurements with pneumatic multi-hole probes in an industrial steam turbine test rig have been carried out. State-of-the-art three-dimensional CFD applying a non-equilibrium steam (NES) model is used to examine the aero-thermodynamic effects of the PSC on the wet steam flow. A detailed comparison between measurement data and CFD results is performed for several operating conditions. The investigation shows that the applied CFD model is able to capture the three-dimensional flow field in LP steam turbine blading with PSC and the total pressure reduction due to the PSC with a generally good agreement to measured values and is therefore sufficient for engineering practice.

Numerical and experimental study on knocking combustion in turbocharged direct-injection engines for a wide range of operating conditions

2021 ◽  
pp. 146808742110601
Author(s):  
Magnus Kircher ◽  
Emmeram Meindl ◽  
Christian Hasse
Keyword(s):  
Experimental Data ◽  
Experimental Study ◽  
Numerical Study ◽  
Direct Injection ◽  
Operating Conditions ◽  
Auto Ignition ◽  
Spark Timing ◽  
Crank Angle ◽  
Wide Range ◽  
The Mean

A combined experimental and numerical study is conducted on knocking combustion in turbocharged direct-injection spark-ignition engines. The experimental study is based on parameter variations in the intake-manifold temperature and pressure, as well as the air-fuel equivalence ratio. The transition between knocking and non-knocking operating conditions is studied by conducting a spark timing sweep for each operating parameter. By correlating combustion and global knock quantities, the global knock trends of the mean cycles are identified. Further insight is gained by a detailed analysis based on single cycles. The extensive experimental data is then used as an input to support numerical investigations. Based on 0D knock modeling, the global knock trends are investigated for all operation points. Taking into consideration the influence of nitric oxide on auto-ignition significantly improves the knock model prediction. Additionally, the origin of the observed cyclic variability of knock is investigated. The crank angle at knock onset in 1000 consecutive single cycles is determined using a multi-cycle 0D knock simulation based on detailed single-cycle experimental data. The overall trend is captured well by the simulation, while fluctuations are underpredicted. As one potential reason for the remaining differences of the 0D model predictions local phenomena are investigated. Therefore, 3D CFD simulations of selected operating points are performed to explore local inhomogeneities in the mixture fraction and temperature. The previously developed generalized Knock Integral Method (gKIM), which considers the detailed kinetics and turbulence-chemistry interaction of an ignition progress variable, is improved and applied. The determined influence of spark timing on the mean crank angle at knock onset agrees well with experimental data. In addition, spatially resolved information on the expected position of auto-ignition is analyzed to investigate causes of knocking combustion.

scholarly journals Numerical study of flame/vortex interactions in 2-D Trapped Vortex Combustor

2014 ◽  
Vol 18 (4) ◽  
pp. 1373-1387 ◽  
Author(s):  
Prasad Mishra ◽  
Renganathan Sudharshan ◽  
Kumar Ezhil
Keyword(s):  
Numerical Study ◽  
Flame Structure ◽  
Reaction Rates ◽  
Operating Conditions ◽  
Navier Stokes ◽  
Base Case ◽  
Primary Vortex ◽  
Vortex Interactions ◽  
Wide Range ◽  
Trapped Vortex

The interactions between flame and vortex in a 2-D Trapped Vortex Combustor are investigated by simulating the Reynolds Averaged Navier Stokes (RANS) equations, for the following five cases namely (i) non-reacting (base) case, (ii) post-vortex ignition without premixing, (iii) post-vortex ignition with premixing, (iv) pre-vortex ignition without premixing and (v) pre-vortex ignition with premixing. For the post-vortex ignition without premixing case, the reactants are mixed well in the cavity resulting in a stable ?C? shaped flame along the vortex edge. Further, there is insignificant change in the vorticity due to chemical reactions. In contrast, for the pre-vortex ignition case (no premixing); the flame gets stabilized at the interface of two counter rotating vortices resulting in reduced reaction rates. There is a noticeable change in the location and size of the primary vortex as compared to case (ii). When the mainstream air is premixed with fuel, there is a further reduction in the reaction rates and thus structure of cavity flame gets altered significantly for case (v). Pilot flame established for cases (ii) and (iii) are well shielded from main flow and hence the flame structure and reaction rates do not change appreciably. Hence, it is expected that cases (ii) and (iii) can perform well over a wide range of operating conditions.

Lean Blowout Limits and NOx Emissions of Turbulent, Lean Premixed, Hydrogen-Enriched Methane/Air Flames at High Pressure

2006 ◽  
Author(s):  
P. Griebel ◽  
E. Boschek ◽  
P. Jansohn
Keyword(s):  
High Pressure ◽  
Nox Reduction ◽  
Flame Temperature ◽  
Operating Conditions ◽  
Flame Stability ◽  
Nox Emissions ◽  
Lean Blowout ◽  
Wide Range ◽  
Pure Methane ◽  
Lean Premixed

Flame stability is a crucial issue in low NOx combustion systems operating at extremely lean conditions. Hydrogen enrichment seems to be a promising option to extend lean blowout limits of natural gas combustion. This experimental study addresses flame stability enhancement and NOx reduction in turbulent, high-pressure, lean premixed methane/air flames in a generic combustor, capable of a wide range of operating conditions. Lean blowout limits (LBO) and NOx emissions are presented for pressures up to 14 bars, bulk velocities in the range of 32–80 m/s, two different preheating temperatures (673 K, 773 K), and a range of fuel mixtures from pure methane to 20% H2/80% CH4 by volume. The influence of turbulence on LBO limits is discussed, too. In addition to the investigation of perfectly premixed H2-enriched flames, LBO and NOx are also discussed for hydrogen piloting. Experiments have revealed that a mixture of 20% hydrogen and 80% methane, by volume, can typically extend the lean blowout limit by roughly 10% compared to pure methane. The flame temperature at LBO is approximately 60 K lower resulting in the reduction of NOx concentration by ≈ 35% (0.5 → 0.3 ppm/15% O2).

Lean Blowout Limits and NOx Emissions of Turbulent, Lean Premixed, Hydrogen-Enriched Methane/Air Flames at High Pressure

2006 ◽  
Vol 129 (2) ◽  
pp. 404-410 ◽  
Author(s):  
P. Griebel ◽  
E. Boschek ◽  
P. Jansohn
Keyword(s):  
High Pressure ◽  
Nox Reduction ◽  
Flame Temperature ◽  
Operating Conditions ◽  
Flame Stability ◽  
Nox Emissions ◽  
Lean Blowout ◽  
Wide Range ◽  
Pure Methane ◽  
Lean Premixed

Flame stability is a crucial issue in low NOx combustion systems operating at extremely lean conditions. Hydrogen enrichment seems to be a promising option to extend lean blowout limits (LBO) of natural gas combustion. This experimental study addresses flame stability enhancement and NOx reduction in turbulent, high-pressure, lean premixed methane/air flames in a generic combustor capable of a wide range of operating conditions. Lean blowout limits and NOx emissions are presented for pressures up to 14bar, bulk velocities in the range of 32–80m∕s, two different preheating temperatures (673K, 773K), and a range of fuel mixtures from pure methane to 20% H2∕80%CH4 by volume. The influence of turbulence on LBO limits is also discussed. In addition to the investigation of perfectly premixed H2-enriched flames, LBO and NOx are also discussed for hydrogen piloting. Experiments have revealed that a mixture of 20% hydrogen and 80% methane, by volume, can typically extend the lean blowout limit by ∼10% compared to pure methane. The flame temperature at LBO is ∼60K lower resulting in the reduction of NOx concentration by ≈35%(0.5→0.3ppm∕15%O2).

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