Parametric study of forced air cooling strategy for lithium-ion battery pack with staggered arrangement

2018 ◽  
Vol 136 ◽  
pp. 28-40 ◽  
Author(s):  
Zhao Lu ◽  
Xiaoling Yu ◽  
Lichuan Wei ◽  
Yalin Qiu ◽  
Liyu Zhang ◽  
...  
2021 ◽  
Vol 38 (11) ◽  
pp. 118201
Author(s):  
Jianglong Du ◽  
Haolan Tao ◽  
Yuxin Chen ◽  
Xiaodong Yuan ◽  
Cheng Lian ◽  
...  

Lithium-ion battery packs are made by many batteries, and the difficulty in heat transfer can cause many safety issues. It is important to evaluate thermal performance of a battery pack in designing process. Here, a multiscale method combining a pseudo-two-dimensional model of individual battery and three-dimensional computational fluid dynamics is employed to describe heat generation and transfer in a battery pack. The effect of battery arrangement on the thermal performance of battery packs is investigated. We discuss the air-cooling effect of the pack with four battery arrangements which include one square arrangement, one stagger arrangement and two trapezoid arrangements. In addition, the air-cooling strategy is studied by observing temperature distribution of the battery pack. It is found that the square arrangement is the structure with the best air-cooling effect, and the cooling effect is best when the cold air inlet is at the top of the battery pack. We hope that this work can provide theoretical guidance for thermal management of lithium-ion battery packs.


Author(s):  
Xiangping Liao ◽  
Chong Ma ◽  
Xiongbin Peng ◽  
Akhil Garg ◽  
Nengsheng Bao

Electric vehicles have become a trend in recent years, and the lithium-ion battery pack provides them with high power and energy. The battery thermal system with air cooling was always used to prevent the high temperature of the battery pack to avoid cycle life reduction and safety issues of lithium-ion batteries. This work employed an easily applied optimization method to design a more efficient battery pack with lower temperature and more uniform temperature distribution. The proposed method consisted of four steps: the air-cooling system design, computational fluid dynamics code setups, selection of surrogate models, and optimization of the battery pack. The investigated battery pack contained eight prismatic cells, and the cells were discharged under normal driving conditions. It was shown that the optimized design performs a lower maximum temperature of 2.7 K reduction and a smaller temperature standard deviation of 0.3 K reduction than the original design. This methodology can also be implemented in industries where the battery pack contains more battery cells.


2018 ◽  
Vol 135 (5) ◽  
pp. 2891-2901 ◽  
Author(s):  
Yih-Wen Wang ◽  
Jhao-Min Jiang ◽  
Yi-Hong Chung ◽  
Wei-Chun Chen ◽  
Chi-Min Shu

Energies ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 6986
Author(s):  
Yang Li ◽  
Zhifu Zhou ◽  
Jian Zhao ◽  
Liang Hao ◽  
Minli Bai ◽  
...  

In this work, three-dimensional thermal simulations of single 18650 lithium-ion battery cell and 75 V lithium-ion battery pack composed of 21 18650 battery cells are performed based on a multi-scale multi-domain (MSMD) battery modeling approach. Different cooling approaches’ effects on 18650 lithium-ion battery and battery pack thermal management under fast discharging and external shorting conditions are investigated and compared. It is found that for the natural convection, forced air cooling, and/or mini-channel liquid cooling approaches, the temperature of battery cell easily exceeds 40 °C under 3C rate discharging condition. While under external shorting condition, the temperature of cell rises sharply and reaches the 80 °C in a short period of time, which can trigger thermal runaway and may even lead to catastrophic battery fire. On the other hand, when the cooling method is single-phase direct cooling with FC-72 as coolant or two-phase immersed cooling by HFE-7000, the cell temperature is effectively limited to a tolerable level under both high C rate discharging and external shorting conditions. In addition, two-phase immersed cooling scheme is found to lead to better temperature uniformity according to the 75 V battery pack simulations.


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