scholarly journals Three-Dimensional Thermal Simulations of 18650 Lithium-Ion Batteries Cooled by Different Schemes under High Rate Discharging and External Shorting Conditions

Energies ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 6986
Author(s):  
Yang Li ◽  
Zhifu Zhou ◽  
Jian Zhao ◽  
Liang Hao ◽  
Minli Bai ◽  
...  

In this work, three-dimensional thermal simulations of single 18650 lithium-ion battery cell and 75 V lithium-ion battery pack composed of 21 18650 battery cells are performed based on a multi-scale multi-domain (MSMD) battery modeling approach. Different cooling approaches’ effects on 18650 lithium-ion battery and battery pack thermal management under fast discharging and external shorting conditions are investigated and compared. It is found that for the natural convection, forced air cooling, and/or mini-channel liquid cooling approaches, the temperature of battery cell easily exceeds 40 °C under 3C rate discharging condition. While under external shorting condition, the temperature of cell rises sharply and reaches the 80 °C in a short period of time, which can trigger thermal runaway and may even lead to catastrophic battery fire. On the other hand, when the cooling method is single-phase direct cooling with FC-72 as coolant or two-phase immersed cooling by HFE-7000, the cell temperature is effectively limited to a tolerable level under both high C rate discharging and external shorting conditions. In addition, two-phase immersed cooling scheme is found to lead to better temperature uniformity according to the 75 V battery pack simulations.

2021 ◽  
Vol 38 (11) ◽  
pp. 118201
Author(s):  
Jianglong Du ◽  
Haolan Tao ◽  
Yuxin Chen ◽  
Xiaodong Yuan ◽  
Cheng Lian ◽  
...  

Lithium-ion battery packs are made by many batteries, and the difficulty in heat transfer can cause many safety issues. It is important to evaluate thermal performance of a battery pack in designing process. Here, a multiscale method combining a pseudo-two-dimensional model of individual battery and three-dimensional computational fluid dynamics is employed to describe heat generation and transfer in a battery pack. The effect of battery arrangement on the thermal performance of battery packs is investigated. We discuss the air-cooling effect of the pack with four battery arrangements which include one square arrangement, one stagger arrangement and two trapezoid arrangements. In addition, the air-cooling strategy is studied by observing temperature distribution of the battery pack. It is found that the square arrangement is the structure with the best air-cooling effect, and the cooling effect is best when the cold air inlet is at the top of the battery pack. We hope that this work can provide theoretical guidance for thermal management of lithium-ion battery packs.


Author(s):  
Xia Hua ◽  
Alan Thomas

Lithium-ion batteries are being increasingly used as the main energy storage devices in modern mobile applications, including modern spacecrafts, satellites, and electric vehicles, in which consistent and severe vibrations exist. As the lithium-ion battery market share grows, so must our understanding of the effect of mechanical vibrations and shocks on the electrical performance and mechanical properties of such batteries. Only a few recent studies investigated the effect of vibrations on the degradation and fatigue of battery cell materials as well as the effect of vibrations on the battery pack structure. This review focused on the recent progress in determining the effect of dynamic loads and vibrations on lithium-ion batteries to advance the understanding of lithium-ion battery systems. Theoretical, computational, and experimental studies conducted in both academia and industry in the past few years are reviewed herein. Although the effect of dynamic loads and random vibrations on the mechanical behavior of battery pack structures has been investigated and the correlation between vibration and the battery cell electrical performance has been determined to support the development of more robust electrical systems, it is still necessary to clarify the mechanical degradation mechanisms that affect the electrical performance and safety of battery cells.


2016 ◽  
Vol 9 (23) ◽  
pp. 19446-19454 ◽  
Author(s):  
Debdyuti Mukherjee ◽  
Guruprasada Gowda Y. K ◽  
Harish Makri Nimbegondi Kotresh ◽  
S. Sampath

Author(s):  
Xiangping Liao ◽  
Chong Ma ◽  
Xiongbin Peng ◽  
Akhil Garg ◽  
Nengsheng Bao

Electric vehicles have become a trend in recent years, and the lithium-ion battery pack provides them with high power and energy. The battery thermal system with air cooling was always used to prevent the high temperature of the battery pack to avoid cycle life reduction and safety issues of lithium-ion batteries. This work employed an easily applied optimization method to design a more efficient battery pack with lower temperature and more uniform temperature distribution. The proposed method consisted of four steps: the air-cooling system design, computational fluid dynamics code setups, selection of surrogate models, and optimization of the battery pack. The investigated battery pack contained eight prismatic cells, and the cells were discharged under normal driving conditions. It was shown that the optimized design performs a lower maximum temperature of 2.7 K reduction and a smaller temperature standard deviation of 0.3 K reduction than the original design. This methodology can also be implemented in industries where the battery pack contains more battery cells.


2012 ◽  
Vol 206 ◽  
pp. 349-356 ◽  
Author(s):  
Hongguang Sun ◽  
Xiaohui Wang ◽  
Brian Tossan ◽  
Regan Dixon

Sign in / Sign up

Export Citation Format

Share Document