scholarly journals Nondestructive acquisition of the micro-mechanical properties of high-speed-dry milled micro-thin walled structures based on surface traits

Author(s):  
Da QU ◽  
Wei ZHENG ◽  
Bo WANG ◽  
Bo WU ◽  
Huajun CAO ◽  
...  
2011 ◽  
Vol 105-107 ◽  
pp. 220-226 ◽  
Author(s):  
Yun Dong Sha ◽  
Zhi Jun Gao ◽  
Fei Xu

Thin-walled structures of future hypersonic flight vehicles will encounter complex loadings and exhibit obvious nonlinear responses. The thermal loads from high speed flow or engine jet flow can cause thermal buckling of thin-walled structures, such as Thermal Protection System (TPS). If the structures are loaded with intense acoustic loads simultaneously, large deflection nonlinear response, including snap-through, can be induced. Snap-through will give rise to large amplitude stress cycles and non-zero mean stress, which can lessen the fatigue life markedly. Starting from Hooker’s Law with thermal components, the large deflection governing equations of motion for simply-supported plate under thermo-acoustic loadings are derived. The partial differential equation (PDE) of motion which is difficult to solve is then transformed with Galerkin’s method to the system of ordinary differential equations (ODE) under modal coordinates. The displacement responses under different combinations of temperature increments and sound pressure levels are calculated by employing Runge-Kutta method. Typical thermo-acoustic responses are predicted: 1) random vibration around pre-buckled equilibrium position, 2) persistent snap-through between post-buckled positions, 3) intermittent snap-through, 4) vibration around one of the two post-buckled positions. By dividing the restoring force term in the equation into linear term and nonlinear one, the evolutions of each term are obtained to illustrate the mechanism of thermo-acoustic response and the contributions of each force, including shear force, thermal force and membrane force. Thus a further insight into thermo-acoustic response has been achieved.


2006 ◽  
Vol 326-328 ◽  
pp. 1599-1602
Author(s):  
Bo Sung Shin

High-speed machining (HSM) is very useful method as one of the most effective manufacturing processes because it has excellent quality and dimensional accuracy for precision machining. Recently micromachining technologies of various functional materials with very thin walls are needed in the field of electronics, mobile telecommunication and semiconductors. However, HSM is not suitable for microscale thin-walled structures because of the lack of their structure stiffness to resist high-speed cutting force. A microscale thin wall machined by HSM shows the characteristics of the impact behavior because the high-speed cutting force works very shortly on the machined surface. We propose impact analysis model in order to predict the limit thickness of a very thin-wall and investigate its limit thickness of thin-wall manufactured by HSM using finite element method. Also, in order to verify the usefulness of this method, we will compare finite element analyses with experimental results and demonstrate some applications.


Author(s):  
Alireza Mortazavi Moghaddam ◽  
Atefeh Kheradpisheh ◽  
Masoud Asgari

Frontal vehicle structure is of high importance through crash energy managements and crash boxes are the fundamental structural component for vehicle safety as well as after sales issues. Similar to many other vehicle components, the detail design of crash box is usually part of manufacture knowhow. However, some guide lines are always available. In this article a general procedure is introduced for designing of crash box with the aid of novel thin walled structures and according to conventional crash scenarios. The problem is followed through some basic steps. Firstly, the crash box idea is selected through a wide range of previous investigated elements and is packaged in a real bench vehicle. Then thanks to the protection provided by the new crash box on the other more expensive components (e.g. headlamp, cooling pack, etc.), the effectiveness of this element are acknowledged through the low speed offset crash. Further on the robustness of new proposed crash box is approved by high speed crash simulations. The quasi-static simulations implemented during the analyses are carried out by finite element explicit code (Abaqus) and the FE modeling and dynamic simulation through the next steps are also performed in ANSA and PAM CRASH respectively. Finally in addition to the general crash box design proposed procedure, the achieved results demonstrated that the corrugated conical thin walled tubes deforms in regular and rather stable shape under both axial and oblique loadings. They also produced a reasonable reaction force versus deformations which leads to stiff and crashworthy energy absorber in comparison to traditional rectangular and even some special models like as origami shapes, and so they could be a valuable selection for crash box implementations in passenger cars.


1933 ◽  
Vol 1 (4) ◽  
pp. 173-177
Author(s):  
S. Timoshenko

Abstract In metallic structures such as airplanes, airships, ships, bridges, etc. slender bars, thin webs, and thin-walled tubular members are very often used. In choosing working stresses for such structural elements, not only the mechanical properties of the material but also the elastic stability of these elements should be considered. The method of choosing working stresses for such structures is illustrated in this paper by several examples.


2018 ◽  
Vol 762 (8) ◽  
pp. 36-39 ◽  
Author(s):  
B.G. BULATOV ◽  
◽  
R.I. SHIGAPOV ◽  
M.A. IVLEV ◽  
I.V. NEDOSEKO ◽  
...  

2014 ◽  
Vol 66 (4) ◽  
pp. 520-524 ◽  
Author(s):  
Serkan Büyükdoğan ◽  
Süleyman Gündüz ◽  
Mustafa Türkmen

Purpose – The paper aims to provide new observations about static strain ageing in aluminium (Al) alloys which are widely used in structural applications. Design/methodology/approach – The present work aims to provide theoretical and practical information to industries or researchers who may be interested in the effect of static strain ageing on mechanical properties of Al alloys. The data are sorted into the following sections: introduction, materials and experimental procedure, results and discussion and conclusions. Findings – Tensile strength, proof strength (0.2 per cent) and percentage elongation measurement were used to investigate the effect of strain ageing on the mechanical properties. Wear tests were performed by sliding the pin specimens, which were prepared from as-received, solution heat-treated, deformed and undeformed specimens after ageing, on high-speed tool steel (64 HRC). It is concluded that the variations in ageing time improved the strength and wear resistance of the 6063 Al alloy; however, a plastically deformed solution-treated alloy has higher strength and wear resistance than undeformed specimens for different ageing times at 180°C. Practical implications – A very useful source of information for industries using or planning to produce Al alloys. Originality/value – This paper fulfils an identified resource need and offers practical help to the industries.


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