scholarly journals Numerical study on hot streak migration characteristics of micro axial turbine

2021 ◽  
pp. 101606
Author(s):  
Xin Xiang ◽  
Jingde Zhu ◽  
Xiaoan Hu ◽  
Chen Xia ◽  
Hongyi Lu
Keyword(s):  
Numerical Study ◽  
Axial Turbine ◽  
Hot Streak

Influence of Detailing on Aerodynamic Forcing of a Transonic Axial Turbine Stage and Forced-Response Prediction for Low-Engine-Order (LEO) Excitation

2017 ◽  
Author(s):  
Tobias R. Müller ◽  
Damian M. Vogt ◽  
Klemens Vogel ◽  
Bent A. Phillipsen ◽  
Peter Hönisch
Keyword(s):  
Numerical Study ◽  
Response Prediction ◽  
Forced Response ◽  
Resonance Excitation ◽  
Response Analysis ◽  
Turbine Stage ◽  
Flow Induced Vibration ◽  
Axial Turbine ◽  
Timing Data ◽  
Generalized Force

The effects of detailing on the prediction of forced-response in a transonic axial turbine stage, featuring a parted stator design, asymmetric inlet and outlet casings as well as rotor cavities, is investigated. Ensuring the mechanical integrity of components is of paramount importance for the safe and reliable operation of turbomachines. Among others, flow induced resonance excitation can lead to high-cycle fatigue (HCF) and potentially to damage of components unless properly damped. This numerical study is assessing the necessary degree of detailing in terms of spatial and temporal discretization, boundary conditions of the pre-stressed rotor geometry as well as geometrical detailing for the reliable prediction of the aerodynamic excitation of the structure. In this context, the sensitivity of the aerodynamic forcing is analyzed by means of the generalized force criterion, showing a significant influence for some of the investigated variations of the numerical model. Moreover, the origin and further progression of several low-engine-orders (LEO) within the flow field, as well as their interaction with different geometric details has been analyzed based on the numerical results obtained from a full 360° CFD-calculation of the investigated turbine stage. The predicted flow induced vibration of the structure has been validated by means of a full forced-response analysis, where a good agreement with tip-timing data has been found.

The Effect of Hot-Streaks on HP Vane Surface and Endwall Heat Transfer: An Experimental and Numerical Study

2005 ◽  
Author(s):  
T. Povey ◽  
K. S. Chana ◽  
T. V. Jones ◽  
J. Hurrion
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Rate ◽  
Transfer Rate ◽  
Cooling System ◽  
Numerical Study ◽  
Inlet Temperature ◽  
Temperature Profiles ◽  
Wall Heat Transfer ◽  
Hot Streak ◽  
End Wall

Pronounced non-uniformities in combustor exit flow temperature (hot-streaks), which arise because of discrete injection of fuel and dilution air jets within the combustor and because of end-wall cooling flows, affect both component life and aerodynamics. Because it is very difficult to quantitatively predict the affects of these temperature non-uniformities on the heat transfer rates, designers are forced to budget for hot-streaks in the cooling system design process. Consequently, components are designed for higher working temperatures than the mass-mean gas temperature, and this imposes a significant overall performance penalty. An inadequate cooling budget can lead to reduced component life. An improved understanding of hot-streak migration physics, or robust correlations based on reliable experimental data, would help designers minimise the overhead on cooling flow that is currently a necessity. A number of recent research projects sponsored by a range of industrial gas turbine and aero-engine manufacturers attest to the growing interest in hot-streak physics. This paper presents measurements of surface and end-wall heat transfer rate for an HP nozzle guide vane (NGV) operating as part of a full HP turbine stage in an annular transonic rotating turbine facility. Measurements were conducted with both uniform stage inlet temperature and with two non-uniform temperature profiles. The temperature profiles were non-dimensionally similar to profiles measured in an engine. A difference of one half of an NGV pitch in the circumferential (clocking) position of the hot-streak with respect to the NGV was used to investigate the affect of clocking on the vane surface and end-wall heat transfer rate. The vane surface pressure distributions, and the results of a flow-visualisation study, which are also given, are used to aid interpretation of the results. The results are compared to two-dimensional predictions conducted using two different boundary layer methods. Experiments were conducted in the Isentropic Light Piston Facility (ILPF) at QinetiQ Farnborough, a short duration engine-size turbine facility. Mach number, Reynolds number and gas-to-wall temperature ratios were correctly modelled. It is believed that the heat transfer measurements presented in this paper are the first of their kind.

The Effect of Hot-Streaks on HP Vane Surface and Endwall Heat Transfer: An Experimental and Numerical Study

2005 ◽  
Vol 129 (1) ◽  
pp. 32-43 ◽  
Author(s):  
T. Povey ◽  
K. S. Chana ◽  
T. V. Jones ◽  
J. Hurrion
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Rate ◽  
Transfer Rate ◽  
Cooling System ◽  
Numerical Study ◽  
Guide Vane ◽  
Inlet Temperature ◽  
Temperature Profiles ◽  
Gas Temperature ◽  
Hot Streak

Pronounced nonuniformities in combustor exit flow temperature (hot-streaks), which arise because of discrete injection of fuel and dilution air jets within the combustor and because of endwall cooling flows, affect both component life and aerodynamics. Because it is very difficult to quantitatively predict the effects of these temperature nonuniformities on the heat transfer rates, designers are forced to budget for hot-streaks in the cooling system design process. Consequently, components are designed for higher working temperatures than the mass-mean gas temperature, and this imposes a significant overall performance penalty. An inadequate cooling budget can lead to reduced component life. An improved understanding of hot-streak migration physics, or robust correlations based on reliable experimental data, would help designers minimize the overhead on cooling flow that is currently a necessity. A number of recent research projects sponsored by a range of industrial gas turbine and aero-engine manufacturers attest to the growing interest in hot-streak physics. This paper presents measurements of surface and endwall heat transfer rate for a high-pressure (HP) nozzle guide vane (NGV) operating as part of a full HP turbine stage in an annular transonic rotating turbine facility. Measurements were conducted with both uniform stage inlet temperature and with two nonuniform temperature profiles. The temperature profiles were nondimensionally similar to profiles measured in an engine. A difference of one-half of an NGV pitch in the circumferential (clocking) position of the hot-streak with respect to the NGV was used to investigate the affect of clocking on the vane surface and endwall heat transfer rate. The vane surface pressure distributions, and the results of a flow-visualization study, which are also given, are used to aid interpretation of the results. The results are compared to two-dimensional predictions conducted using two different boundary layer methods. Experiments were conducted in the Isentropic Light Piston Facility (ILPF) at QinetiQ Farnborough, a short-duration engine-sized turbine facility. Mach number, Reynolds number, and gas-to-wall temperature ratios were correctly modeled. It is believed that the heat transfer measurements presented in this paper are the first of their kind.

A Numerical Study of Secondary Flow in Axial Turbines With Application to Radial Transport of Hot Streaks

2000 ◽  
Author(s):  
Dilip Prasad ◽  
Gavin J. Hendricks
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Numerical Study ◽  
Angle Distribution ◽  
Turbine Stage ◽  
Radial Transport ◽  
Numerical Work ◽  
Flow Angle ◽  
Axial Turbines ◽  
Hot Streak

The flow field in a low-speed turbine stage with a uniform inlet total pressure is studied numerically. A circular hot streak is superposed on the vane inlet flow. In agreement with previous experimental and numerical work, it is observed that while the streak passes through the vane unaltered, significant radial transport occurs in the rotor. Furthermore, despite the unsteady nature of the flow field, the steady theory of Hawthorne (1974) is found to predict the radial transport velocity well. Making use of this theory, it is shown that the secondary vorticity in the rotor may be attributed to the effects of density stratification, the spatial variation of the vane exit flow angle and the relative eddy. It then follows that the extent of radial transport in the rotor may be influenced by altering the vane exit flow angle distribution. The present study examines one means by which this may be effected, viz., varying the vane twist across the span. It is shown that a “reverse” twist, wherein the flow angle at the vane exit is larger near the tip than it is at mid-span reduces the secondary flow (and consequently, radial transport) in the blade passage. On the other hand, “positive” twist, in which the vane exit flow angle decreases with span is found to markedly worsen the radial transport in the blade. It is to be noted that varying the vane twist is but one method to obtain the desired exit flow angle; possibilities for altering other aspects of the vane geometry also exist.

A Numerical Study of Secondary Flow in Axial Turbines With Application to Radial Transport of Hot Streaks

2000 ◽  
Vol 122 (4) ◽  
pp. 667-673 ◽  
Author(s):  
Dilip Prasad ◽  
Gavin J. Hendricks
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Numerical Study ◽  
Angle Distribution ◽  
Turbine Stage ◽  
Radial Transport ◽  
Numerical Work ◽  
Flow Angle ◽  
Axial Turbines ◽  
Hot Streak

The flow field in a low-speed turbine stage with a uniform inlet total pressure is studied numerically. A circular hot streak is superposed on the vane inlet flow. In agreement with previous experimental and numerical work, it is observed that while the streak passes through the vane unaltered, significant radial transport occurs in the rotor. Furthermore, despite the unsteady nature of the flow field, the steady theory of Hawthorne (1974) is found to predict the radial transport velocity well. Making use of this theory, it is shown that the secondary vorticity in the rotor may be attributed to the effects of density stratification, the spatial variation of the vane exit flow angle, and the relative eddy. It then follows that the extent of radial transport in the rotor may be influenced by altering the vane exit flow angle distribution. The present study examines one means by which this may be effected, viz., varying the vane twist across the span. It is shown that a “reverse” twist, wherein the flow angle at the vane exit is larger near the tip than it is at midspan, reduces the secondary flow (and consequently, radial transport) in the blade passage. On the other hand, “positive” twist, in which the vane exit flow angle decreases with span, is found to worsen the radial transport in the blade markedly. It is to be noted that varying the vane twist is but one method to obtain the desired exit flow angle; possibilities for altering other aspects of the vane geometry also exist. [S0889-504X(00)00104-5]

Integrated Combustor Turbine Design for Improved Aerothermal Performance: Effect of Dilution Air Control

2012 ◽  
Vol 134 (9) ◽  
Author(s):  
Altug M. Basol ◽  
Regina Kai ◽  
Anestis I. Kalfas ◽  
Reza S. Abhari
Keyword(s):  
Load Distribution ◽  
Rotor Blade ◽  
Heat Load ◽  
Numerical Study ◽  
Design Feature ◽  
Migration Pattern ◽  
Secondary Flows ◽  
Hot Streak ◽  
Air Control ◽  
The Impact

The effect of dilution air control in a combustor on the heat load distribution of an axial turbine with nonaxisymmetric endwall profiling is examined. Endwall profiling is a more common design feature in new engine types, due to its effectiveness in reducing secondary flows and their associated losses. In the present work, the effect of dilution air control is examined by using two different circumferentially nonuniform hot-streak shapes; the two cases differ in their spanwise extents either side of the stator and, therefore, represent different approaches for dilution air control. This numerical study details the impact of these two different strategies for dilution air control on the rotor blade heat load distribution. The inlet boundary conditions simulate the experiment that is conducted in the axial research turbine facility LISA at ETH Zurich. A circumferential nonuniformity in the spanwise migration pattern of the hot streak inside the stator is observed that is found to be alleviated by the effect of the endwall profiling. Due to the observed spanwise migration pattern inside the stator the two hot-streak cases result in considerably different heat load distributions on the rotor blade, emphasizing the importance of the integrated combustor turbine approach. Finally, the implications for dilution air control on the liner are discussed for the realization of the simulated hot-streak shapes in real combustors.

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