A Numerical Study of Secondary Flow in Axial Turbines With Application to Radial Transport of Hot Streaks

2000 ◽  
Vol 122 (4) ◽  
pp. 667-673 ◽  
Author(s):  
Dilip Prasad ◽  
Gavin J. Hendricks
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Numerical Study ◽  
Angle Distribution ◽  
Turbine Stage ◽  
Radial Transport ◽  
Numerical Work ◽  
Flow Angle ◽  
Axial Turbines ◽  
Hot Streak

The flow field in a low-speed turbine stage with a uniform inlet total pressure is studied numerically. A circular hot streak is superposed on the vane inlet flow. In agreement with previous experimental and numerical work, it is observed that while the streak passes through the vane unaltered, significant radial transport occurs in the rotor. Furthermore, despite the unsteady nature of the flow field, the steady theory of Hawthorne (1974) is found to predict the radial transport velocity well. Making use of this theory, it is shown that the secondary vorticity in the rotor may be attributed to the effects of density stratification, the spatial variation of the vane exit flow angle, and the relative eddy. It then follows that the extent of radial transport in the rotor may be influenced by altering the vane exit flow angle distribution. The present study examines one means by which this may be effected, viz., varying the vane twist across the span. It is shown that a “reverse” twist, wherein the flow angle at the vane exit is larger near the tip than it is at midspan, reduces the secondary flow (and consequently, radial transport) in the blade passage. On the other hand, “positive” twist, in which the vane exit flow angle decreases with span, is found to worsen the radial transport in the blade markedly. It is to be noted that varying the vane twist is but one method to obtain the desired exit flow angle; possibilities for altering other aspects of the vane geometry also exist. [S0889-504X(00)00104-5]

A Numerical Study of Secondary Flow in Axial Turbines With Application to Radial Transport of Hot Streaks

2000 ◽  
Author(s):  
Dilip Prasad ◽  
Gavin J. Hendricks
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Numerical Study ◽  
Angle Distribution ◽  
Turbine Stage ◽  
Radial Transport ◽  
Numerical Work ◽  
Flow Angle ◽  
Axial Turbines ◽  
Hot Streak

The flow field in a low-speed turbine stage with a uniform inlet total pressure is studied numerically. A circular hot streak is superposed on the vane inlet flow. In agreement with previous experimental and numerical work, it is observed that while the streak passes through the vane unaltered, significant radial transport occurs in the rotor. Furthermore, despite the unsteady nature of the flow field, the steady theory of Hawthorne (1974) is found to predict the radial transport velocity well. Making use of this theory, it is shown that the secondary vorticity in the rotor may be attributed to the effects of density stratification, the spatial variation of the vane exit flow angle and the relative eddy. It then follows that the extent of radial transport in the rotor may be influenced by altering the vane exit flow angle distribution. The present study examines one means by which this may be effected, viz., varying the vane twist across the span. It is shown that a “reverse” twist, wherein the flow angle at the vane exit is larger near the tip than it is at mid-span reduces the secondary flow (and consequently, radial transport) in the blade passage. On the other hand, “positive” twist, in which the vane exit flow angle decreases with span is found to markedly worsen the radial transport in the blade. It is to be noted that varying the vane twist is but one method to obtain the desired exit flow angle; possibilities for altering other aspects of the vane geometry also exist.

EXPERIMENTAL AND NUMERICAL INVESTIGATION ON FLOW ANGLE CHARACTERISTICS OF AN AUTOMOTIVE MIXED FLOW TURBOCHARGER TURBINE

2015 ◽  
Vol 77 (8) ◽  
Author(s):  
M. H. Padzillah ◽  
S. Rajoo ◽  
R. F. Martinez-Botas
Keyword(s):  
Flow Field ◽  
Combustion Engine ◽  
Leading Edge ◽  
Full Description ◽  
Complex Nature ◽  
Spanwise Direction ◽  
Angle Distribution ◽  
Turbine Stage ◽  
Flow Angle ◽  
Highly Efficient

To date, turbocharger remains as a key enabler towards highly efficient Internal Combustion Engine. Although the first turbocharger was patented more than 30 years ago, the design is still being improved, thus signifying its importance in modern vehicles. One of the key features that contribute to the challenges in designing highly efficient turbine is the complex nature of the flow field within the turbine stage itself. Experimental method could be used to extract parameters such as pressure and temperature traces but still unable to provide a full description of the flow field. Therefore, the use of Computational Fluid Dynamics (CFD) in resolving this issue is necessary. Out of many feature of fluid flow in turbomachinery, the flow angle at rotor inlet plays significant role in determining turbine efficiency. However, due to geometrical complexity, even at optimum averaged incidence flow angle, there still exist variations that could impair the turbine ability to produce work. This research attempts to provide insight on the complexity of flow angle distribution within the turbocharger turbine stage. To achieve this aim, a numerical model of a full stage turbocharger turbine operating at 30000rpm under its optimum condition was developed. Results indicated that even though use of guide vanes has reduced flow angle fluctuations at mid-span of the rotor inlet from ±10° to only ±1°, significant variations still exist for velocity components in spanwise direction. This in turns effected the distribution of incidence flow angle at the rotor leading edge. In the current research, variation of incidence flow angle in spanwise direction is recorded to be as high as 60°.

scholarly journals Numerical Investigation on the Influence of Hot Streak Temperature Ratio in a High-Pressure Stage of Vaneless Counter-Rotating Turbine

2007 ◽  
Vol 2007 ◽  
pp. 1-14 ◽  
Author(s):  
Zhao Qingjun ◽  
Wang Huishe ◽  
Zhao Xiaolu ◽  
Xu Jianzhong
Keyword(s):  
High Pressure ◽  
Secondary Flow ◽  
Heat Load ◽  
Rotor Blades ◽  
Inlet Temperature ◽  
Combined Effects ◽  
Temperature Ratio ◽  
Flow Angle ◽  
Hot Streak ◽  
Relative Flow

The results of recent studies have shown that combustor exit temperature distortion can cause excessive heat load of high-pressure turbine (HPT) rotor blades. The heating of HPT rotor blades can lead to thermal fatigue and degrade turbine performance. In order to explore the influence of hot streak temperature ratio on the temperature distributions of HPT airfoil surface, three-dimensional multiblade row unsteady Navier-Stokes simulations have been performed in a vaneless counter-rotating turbine (VCRT). The hot streak temperature ratios from 1.0 (without hot streak) to 2.4 were used in these numerical simulations, including 1.0, 1.2, 1.6, 2.0, and 2.4 temperature ratios. The hot streak is circular in shape with a diameter equal to 25%of the span. The center of the hot streak is located at 50%of span and 0%of pitch (the leading edge of the HPT stator vane). The predicted results show that the hot streak is relatively unaffected as it migrates through the HPT stator. The hot streak mixes with the vane wake and convects towards the pressure surface (PS) of the HPT rotor when it moves over the vane surface of the HPT stator. The heat load of the HPT rotor increases with the increase of the hot streak temperature ratio. The existence of the inlet temperature distortion induces a thin layer of cooler air in the HPT rotor, which separates the PS of the HPT rotor from the hotter fluid. The numerical results also indicating the migration characteristics of the hot streak in the HPT rotor are predominated by the combined effects of secondary flow and buoyancy. The combined effects that induce the high-temperature fluid migrate towards the hub on the HPT rotor. The effect of the secondary flow on the hotter fluid increases as the hot streak temperature ratio is increased. The influence of buoyancy is directly proportional to the hot streak temperature ratio. The predicted results show that the increase of the hot streak temperature ratio trends to increase the relative Mach number at the HPT rotor outlet, and decrease the relative flow angle from 25%to 75%span at the HPT rotor outlet. In the other region of the HPT outlet, the relative flow angle increases when the hot streak temperature ratio is increased. The predicted results also indicate that the isentropic efficiency of the VCRT decreases with the increase of the hot streak temperature ratio.

Experimental Investigations and Numerical Validation of an Outlet Guide Vane With an Engine Mount Recess

2008 ◽  
Author(s):  
Johan Hja¨rne ◽  
Valery Chernoray ◽  
Jonas Larsson
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Guide Vane ◽  
Test Facility ◽  
Experimental Investigations ◽  
Flow Angle ◽  
Sst Model ◽  
Engine Mount ◽  
Inlet Conditions ◽  
Secondary Flow Field

This paper presents experiments and CFD calculations of a Low Pressure Turbine/Outlet Guide Vane (LPT/OGV) equipped with an engine mount recess (a bump) tested in the Chalmers linear LPT/OGV cascade. The investigated characteristics include performance for the design point in terms of total pressure loss and turning as well as a detailed description of the downstream development of the secondary flow field. The numerical simulations are performed for the same inlet conditions as in the test-facility with engine-like properties in terms of Reynolds number, boundary-layer thickness and inlet flow angle. The objective is to validate how accurately and reliably the secondary flow field and losses can be predicted for an LPT/OGV equipped with a bump. Three different turbulent models as implemented in FLUENT, the k-ε realizable model, the kω-SST model and the RSM are validated against detailed measurements. From these results it can be concluded that the kω-SST model predicts both the secondary flow field and the losses most accurately.

Investigation of the Unsteady Rotor Flow Field in a Single HP Turbine Stage

2000 ◽  
Author(s):  
Friedrich Kost ◽  
Frank Hummel ◽  
Maik Tiedemann
Keyword(s):  
Flow Field ◽  
Unsteady Flow ◽  
Turbine Rotor ◽  
Navier Stokes ◽  
Blade Surface ◽  
Turbine Stage ◽  
Numerical Work ◽  
Pressure Transducers ◽  
Measurement Results ◽  
Flow Vectors

Within a European project a high-pressure turbine stage was investigated at DLR, Göttingen. The investigations consisted primarily of experiments carried out in the windtunnel for Rotating Cascades (RGG), but some numerical work was also performed. Detailed measurements were carried out at mid section of a turbine rotor using a Laser-2-Focus device which served as a velocimeter measuring 2D-velocity vectors and turbulence quantities and as a tool to determine the concentration of coolant ejected at the trailing edge of the stator blades. The measurement of coolant concentration downstream of the stator and inside the rotor provided a detailed picture of the stator wake development and its interaction with the moving rotor. Axial measurement locations reached from the stator exit through the rotor to a downstream measurement plane. Measurement results are presented as instantaneous flow values. Unsteady flow vectors and turbulence intensities could be related at 16 time instants representing one rotor blade passsing period to the wake development made visible by the coolant concentration. The measured unsteady flow vectors and unsteady pressures, measured with semi-conductor pressure transducers, are compared with results from a numerical calculation using the Navier-Stokes code “TRACE-U” which allows the computation of the unsteady flow field. The measured steady and unsteady flow quantities served to validate the Navier-Stokes code. A comparison of the wake entropy trajectories outside the blade boundary layers and at the wall gives an impression of the lag between the arrival time of the wake in the freestream near the blade surface and the time the boundary layer quantities at the blade surface itself are affected.

Time Accurate Euler Simulation of Interaction of Nozzle Wake and Secondary Flow With Rotor Blade in an Axial Turbine Stage Using Nonreflecting Boundary Conditions

1995 ◽  
Author(s):  
S. Fan ◽  
B. Lakshminarayana
Keyword(s):  
Flow Field ◽  
Boundary Conditions ◽  
Unsteady Flow ◽  
Secondary Flow ◽  
Rotor Blade ◽  
Three Dimensional ◽  
Computational Domain ◽  
Turbine Stage ◽  
Axial Turbine ◽  
Unsteady Pressure

The objective of this paper is to investigate the three dimensional unsteady flow interactions in a turbomachine stage. A three-dimensional time accurate Euler code has been developed using an explicit four-stage Runge-Kutta scheme. Three-dimensional unsteady non-reflecting boundary conditions are formulated at the inlet and at the outlet of the computational domain to remove the spurious numerical reflections. The three-dimensional code is first validated for 2-D and 3-D cascades with harmonic vortical inlet distortions. The effectiveness of non reflecting boundary conditions is demonstrated. The unsteady Euler solver is then used to simulate the propagation of nozzle wake and secondary flow through rotor and the resulting unsteady pressure field in an axial turbine stage. The three dimensional and time dependent propagation of nozzle wakes in the rotor blade row and the effects of nozzle secondary flow on the rotor unsteady surface pressure and passage flow field are studied. It was found that the unsteady flow field in the rotor is highly three-dimensional and the nozzle secondary flow has significant contribution to the unsteady pressure on the blade surfaces. Even though the steady flow at the midspan is nearly two-dimensional, the unsteady flow is 3-D and the unsteady pressure distribution can not by predicted by a 2-D analysis.

Three-Dimensional Time-Resolved Flow Field in the First and Last Turbine Stage of a Heavy Duty Gas Turbine: Part I — Secondary Flow Field

2000 ◽  
Author(s):  
Martin von Hoyningen-Huene ◽  
Wolfram Frank ◽  
Alexander R. Jung
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Companion Paper ◽  
Heavy Duty ◽  
Turbine Stage ◽  
Time Resolved ◽  
Heavy Duty Gas Turbine ◽  
Secondary Flow Field

Unsteady stator-rotor interaction in gas turbines has been investigated both experimentally and numerically for some years now. Even though the numerical methods are still in development, today they have reached a certain degree of maturity allowing industry to focus on the results of the computations and their impact on turbine design, rather than on a further improvement of the methods themselves. The key to increase efficiency in modern gas turbines is a better understanding and subsequent optimization of the loss-generation mechanisms. A major part of these are the secondary losses. To this end, this paper presents the time-resolved secondary flow field for the two test cases computed, viz the first and the last turbine stage of a modern heavy duty gas turbine. A companion paper referring to the same computations focuses on the unsteady pressure fluctuations on vanes and blades. The investigations have been performed with the flow solver ITSM3D which allows for efficient calculations that simulate the real blade count ratio. This is a prerequisite to simulate the unsteady phenomena in frequency and amplitude properly.

Numerical Investigations on Effect of Inflow Parameters on Development of Secondary Flow Field for Linear LP Turbine Cascade

2021 ◽  
Author(s):  
Anand P. Darji ◽  
Beena D. Baloni ◽  
Chetan S. Mistry
Keyword(s):  
Flow Field ◽  
Secondary Flow ◽  
Turbulence Model ◽  
Turbulence Intensity ◽  
Numerical Study ◽  
Turbine Cascade ◽  
Wall Flow ◽  
End Wall ◽  
Inflow Conditions ◽  
Secondary Flow Field

Abstract End wall flows contribute the most crucial role in loss generation for axial flow turbine and compressor blades. These losses lead to modify the blade loading and overall performance in terms of stable operating range. Present study aimed to determine the end wall flow streams in a low speed low pressure linear turbine cascade vane using numerical approach. The study includes two sections. The first section includes an attempt to understand different secondary flow streams available at end wall. Location of generation of horseshoe vortex streams and subsequent vortex patterns are identified in the section. The selection of suitable turbulence model among SST (Shear Stress Transport) k–ω and SST γ–θ to identify end wall flow streams is studied in prior in the section. The steady state numerical study is performed using Reynolds Averaged Navier-Stoke’s Equations closed by SST γ–θ turbulence model. The computational results are validated with experimental results available in the literature and are found to be in good agreement. The study is extended for different inflow conditions in later section. The second section includes effect of flow incidence and turbulence intensity on the end wall secondary flow field. Inflow incidences considered for the study are −20°, −10°, 0° (design incidence), +10° and +20°. The inlet turbulence intensities are varied by 1% and 10% for each case. The results revealed different secondary flow patterns at an end wall and found the change in behavior with an inflow conditions. SST γ–θ turbulence model with lower turbulence intensity is more suitable to identify such flow behavior.

scholarly journals Numerical Study of Shaft-Seal Parameters for Various Geometry Configurations and Operation Regimes

2018 ◽  
Vol 180 ◽  
pp. 02100 ◽  
Author(s):  
Petr Straka
Keyword(s):  
Numerical Study ◽  
Pressure Ratio ◽  
Labyrinth Seal ◽  
Geometrical Parameters ◽  
Turbine Stage ◽  
Shaft Seal ◽  
Flow Angle ◽  
Geometric Configurations ◽  
Outlet Flow ◽  
Flow Through

The contribution deals with numerical modelling of flow through the shaft labyrinth seal for various geometric configurations and operating states. The objective is to obtain dependency of the mass flow rate through the seal and the outlet flow angle from the seal on the pressure ratio and the rotation speed for various seal clearances and other geometrical parameters. The results will be used as a background for modification of the test-rig for axial turbine stage.

Influence of Hot Streak Temperature Ratio on Low Pressure Stage of a Vaneless Counter-Rotating Turbine

2008 ◽  
Vol 130 (3) ◽  
Author(s):  
Zhao Qingjun ◽  
Tang Fei ◽  
Wang Huishe ◽  
Du Jianyi ◽  
Zhao Xiaolu ◽  
...  
Keyword(s):  
High Pressure ◽  
Secondary Flow ◽  
Low Pressure ◽  
Turbine Rotor ◽  
Temperature Ratio ◽  
High Pressure Turbine ◽  
Flow Angle ◽  
Pressure Stage ◽  
Low Pressure Turbine ◽  
Hot Streak

In order to explore the influence of hot streak temperature ratio on the low pressure stage of a vaneless counter-rotating turbine, three-dimensional multiblade row unsteady Navier–Stokes simulations have been performed. The predicted results show that hot streaks are not mixed out by the time they reach the exit of the high pressure turbine rotor. The separation of colder and hotter fluids is observed at the inlet of the low pressure turbine rotor. After making interactions with the inner-extending and outer-extending shock waves in the high pressure turbine rotor, the hotter fluid migrates toward the pressure surface of the low pressure turbine rotor, and most of the colder fluid migrates to the suction surface of the low pressure turbine rotor. The migrating characteristics of the hot streaks are dominated by the secondary flow in the low pressure turbine rotor. The results also indicate that the secondary flow intensifies in the low pressure turbine rotor when the hot streak temperature ratio is increased. The effects of the hot streak temperature ratio on the relative flow angle at the inlet of the low pressure turbine rotor are very remarkable. The isentropic efficiency of the vaneless counter-rotating turbine decreases as the hot streak temperature ratio is increased.

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