Finite element simulation of welding distortions in ultra-high strength steel S960 MC including comprehensive thermal and solid-state phase transformation models

2020 ◽  
Vol 219 ◽  
pp. 110804
Author(s):  
Mehran Ghafouri ◽  
Joseph Ahn ◽  
Juho Mourujärvi ◽  
Timo Björk ◽  
Jari Larkiola
2021 ◽  
Vol 1032 ◽  
pp. 172-177
Author(s):  
Xiao Da Li ◽  
Xiang Hui Zhan

The finite element simulation technology can provide strong support for the optimization of processing technology and the treatment of detailed problems in the processing process. Two finite element methods applied to hot forming of high-strength steel plates are introduced, namely the incremental method and the deformation method. Two methods are used for simulation calculations. The finite element simulation based on incremental theory has high accuracy and requires more complete mold and process information. It is mainly used in the middle and late stages of product and mold design. And the finite element simulation based on deformation theory have fast calculation speeds and are mainly used in the early stages of product and mold design. Both types of methods have high practical value.


2015 ◽  
Vol 1134 ◽  
pp. 154-159
Author(s):  
Muhamad Sani Buang ◽  
Shahrul Azam Abdullah ◽  
Juri Saedon ◽  
Yupiter H.P. Manurung ◽  
Mohd Shahir Mohd Hairuni ◽  
...  

Springback is the phenomenon in which the material strip unbends itself after forming process. It is caused by the geometrical, mechanical properties or other process parameters. This paper focused on finite element simulation investigation on effects of geometrical parameters on the springback amount of the High Strength Steel (HSS). Two geometrical parameters, punch radius (Rp) and die opening (Wo) were selected and their effect on springback studied. Finite element simulation of U-bending test was performed using Simufact.formingTM with material database (MatILDa) and the level of the springback was measured. The result of the simulation shows that different values of punch radius (Rp) and die opening (Wo) are significant to the springback effect. 3 variable values of (Rp) and (Wo) selected in this studied are (2mm, 4mm, 6mm) and (30mm, 36mm, 48mm) respectively. The findings of the simulation could be used to accurately and reliably predict springback behavior of the tested material. The value of the springback increases, as the value of the die opening (Wo) increases. Meanwhile, the increasing value of the punch radius (Rp) will lead to decreasing springback value. From this finding, a proper prevention method can be taken to eliminate springback, achieve improvement in the forming process as well as reduce processing time and cost.


2021 ◽  
Vol 100 (12) ◽  
pp. 410-420
Author(s):  
KRISHNA SAMPATH ◽  

Recently, Dr. Glyn M. Evans posted a large shielded metal arc (SMA) weld metal (WM) database on the ResearchGate website (researchgate.net). This database contains more than 950 WM compositions, along with their respective WM tensile and Charpy V-notch (CVN) impact properties. In particular, the CVN impact properties list the test temperatures that achieved 28 and 100 J impact energy for each WM composition. While the availability of this SMA WM database is a valuable and rare gift to the welding community, how could the welding community analyze this database to gain valuable insights? This paper utilizes a constraints-based model (CBM) as a simple and effective framework to organize and analyze this very large Fe-C-Mn SMA WM database. A CBM is built on the metallurgical principle that one needs to lower relevant solid-state phase transformation (i.e., austenite decomposition) temperatures to improve WM strength and fracture toughness while simultaneously reducing carbon content and Yurioka’s carbon equivalent number (CEN) to improve the weldability of high-strength steels. To this end, a CBM identifies and simultaneously solves several statistical (regression) equations that relate the chemical composition of high-strength steel WM with Yurioka’s CEN and selected solid-state phase transformation temperatures related to austenite decomposition. The results of the current effort demonstrate that the analysis of Evans’s shielded metal arc welding database using a CBM as a framework reaffirms that controlling carbon content, the value of the CEN, and calculated solid-state phase transformation temperatures, particularly the difference between the calculated Bs (bainite-start) and Ms (martensite-start) temperatures, is critical to developing and identifying high-performance, high-strength steel welding electrodes. A dual approach that manipulates the contents of principal alloy elements such as C, Mn, Ni, Cr, Mo, and Cu, and adds controlled amounts of Ti, B, Al, O, and N, appears to offer the best means to lower relevant solid-state phase transformation temperatures to produce high-strength and high-toughness WMs.


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