High temperature fatigue and creep-fatigue behaviors in a Ni-based superalloy: Damage mechanisms and life assessment

2019 ◽  
Vol 118 ◽  
pp. 8-21 ◽  
Author(s):  
Run-Zi Wang ◽  
Shun-Peng Zhu ◽  
Ji Wang ◽  
Xian-Cheng Zhang ◽  
Shan-Tung Tu ◽  
...  
Author(s):  
R. Viswanathan

Damage Mechanisms and Life Assessment of High-Temperature Components deals with the underlying causes of high-temperature failures and their effect on component life and reliability. The first few chapters develop the theory necessary to understand and analyze high-temperature damage phenomena, including fracture, creep, and fatigue. Various forms of embrittlement and corrosion are also addressed as are creep-fatigue, thermal fatigue, and welding defects. The chapters that follow discuss the practical implications of these phenomena, explaining how to assess damage and estimate the remaining service life of boiler tubes, turbine blades, reactor vessels, nozzles, and other components. Life-assessment procedures draw on a knowledge of design, material behavior, and nondestructive inspection techniques, which are covered as well. The book makes extensive use of data plots, diagrams, and images and includes many worked-out examples and case histories. It also serves as a ready source of material property data. For information on the print version, ISBN 978-0-87170-358-3, follow this link.


2016 ◽  
Vol 853 ◽  
pp. 366-371
Author(s):  
Daniele Barbera ◽  
Hao Feng Chen ◽  
Ying Hua Liu

As the energy demand increases the power industry has to enhance both efficiency and environmental sustainability of power plants by increasing the operating temperature. The accurate creep fatigue life assessment is important for the safe operation and design of current and future power plant stations. This paper proposes a practical creep fatigue life assessment case of study by the Linear Matching Method (LMM) framework. The LMM for extended Direct Steady Cycle Analysis (eDSCA) has been adopted to calculate the creep fatigue responses due to the cyclic loading under high temperature conditions. A pipe intersection with dissimilar material joint, subjected to high cycling temperature and constant pressure steam, is used as an example. The closed end condition is considered at both ends of main and branch pipes. The impact of the material mismatch, transitional thermal load, and creep dwell on the failure mechanism and location within the intersection is investigated. All the results demonstrate the capability of the method, and how a direct method is able to support engineers in the assessment and design of high temperature component in a complex loading scenario.


2011 ◽  
Vol 465 ◽  
pp. 47-54 ◽  
Author(s):  
Stephen D. Antolovich ◽  
Robert L. Amaro ◽  
Richard W. Neu ◽  
A Staroselsky

In a world increasingly concerned with environmental factors and efficient use of resources, increasing operating temperatures of high temperature machinery can play an important role in meeting these goals. In addition, the cost of failure of such devices is rapidly becoming prohibitive. For example, in an airline crash airframe and engine manufacturers are, on average, held liable for 1,000,000 euros per fatality excluding the loss of property. Thus there is considerable pressure to make machinery that can operate much more safely at high temperatures. This means that the old ways of guarding against high temperature fatigue failure (e.g. factor of safety, S/N curves, creep life) are no longer acceptable; more reliable, accurate, and efficient means are needed to manage life, durability and risk. In this paper, high temperature fatigue is considered in terms of past successes and current challenges. Particular emphasis is placed on understanding damage mechanisms and their interactions both in terms of scientific interest and technological importance. Materials used in nuclear reactors (e.g. selected steels and solid solution Ni-base alloys) and in hot sections of jet engines (e.g. superalloys) are used as vehicles to illustrate damage evolution and interaction. Phenomenological life prediction models are presented and compared with physics-based damage evolution/interaction models which are based on observed physical processes such as creep/fatigue/environment interactions. It is shown that in many cases, in spite of the emphasis on creep-fatigue interactions, the most damaging forms of damage that occur under thermo-mechanical fatigue (TMF) loading result from the interaction of slip bands with oxidized boundaries.


Author(s):  
Bilal Dogan ◽  
Robert Ainsworth

There are many similarities between available procedures used for defect assessment. They have been developed as a result of experience gained from material-specific programs and have often been verified using the same data. One recently updated document covering life assessment procedures under creep and creep/fatigue crack growth conditions is BS 7910. This document takes into account some of the most recent developments in the subject, including some from the British Energy R5 Procedure. Future developments in defect assessment procedures will follow the route of simplified and unified codes covering defect behaviour in the low to high temperature range. In this paper, the relevance of the insignificant creep curves in RCC-MR for defect free structures and the creep exemption criteria in BS7910 are examined. Then, an overview is given of some European developments in defect assessment methods for Fitness-for-Service assessment, based on recent and current projects such as the EC thematic network FITNET.


Author(s):  
Osamu Watanabe ◽  
Marina Kikuchi ◽  
Akihiro Matsuda

Fatigue crack propagation forms a distinctive pattern which is observable on the fracture surfaces of materials. Purpose of this study is to analyze the fracture process of the materials received under cyclic distortion loading using scanning electron microscope. The test piece made of type 304 stainless steel with the hole of a different size is examined on the conditions of the high temperature fatigue and creep-fatigue. This study first takes a picture of the fracture with SEM, and measures the intervals of striation on fracture surfaces. Next, this study calculates the number of the crack propagation cycles and compares with the original experimental data defined by the load decrease condition or the crack length. Consequently, there is not so much differences at striation intervals regardless of the size of the root notch radius in the present tests. However, the striation spacing in the creep fatigue test has grown about twice of striation intervals in the high temperature fatigue-test.


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