Laser beam melting process based on complete-melting energy density for commercially pure titanium

The purpose of this study is to apply a local heat treatment (LHT), in-situ, on the weld bead, using a defocused Yb: YAG laser beam on a continuous regime, in order to reduce residual stresses and decompose the brittle a’ martensite, into a lamellae and fine β phase. Laser scan experiments were firstly performed on a commercially pure titanium grade 2, with a wide range of parameters, in order to provide a “heat treatment window” without titanium melting. After optimization of the processing parameters, to obtain a sufficient width and depth for the scanning zone, experiments have been performed on a β-treated, fully martensitic Ti-6Al-4V sheet. For each processing experiments, the decomposition of a’, was studied based on metallographic cross sections. A local heating with a minimum energy density at 700 J.cm-2, has a sufficient effect to destabilize a’, while for an energy density at 1000 J.cm-2 , a diffusional transformation take place, with the formation of Widmanstätten microstructure. Finally, these optimized conditions were applied on a full penetration Ti-6Al-4V welds. The results of the LHT will be described in terms of the microstructural changes observed in the welded zone and hardness evolution.

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Study on selective laser melting of commercially pure titanium powder

Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture ◽

10.1177/0954405418798862 ◽

2018 ◽

Vol 233 (7) ◽

pp. 1794-1807 ◽

Cited By ~ 2

Author(s):

Kurian Antony ◽

T Reghunathan Rakeshnath

Keyword(s):

Energy Density ◽

Laser Power ◽

Titanium Powder ◽

Laser Energy ◽

Pure Titanium ◽

Commercially Pure Titanium ◽

Laser Track ◽

Laser Melting ◽

Commercially Pure ◽

Powder Particles

Laser additive manufacturing processes melt the powder particles using laser beam energy to form solid three-dimensional objects. This article mainly focuses on numerical analysis and experimentation of laser melting of commercially pure titanium powder. Numerical solutions to moving heat source problems were developed, and their influences on process parameters were validated. The energy density has a significant role in laser melting process. The numerical investigation demonstrates the significant effect of laser energy density on laser tracks. The laser power, distribution of powder particles, the absorptivity, density, and chemical constitution of powder materials are the main factors which influence the laser energy penetration. The absorptivity plays a vital role in consolidation phenomena of the powder layer which helps to get a denser part or layer. The experimental result clearly indicates that at lower laser speed the powder compaction is better. Temperature distribution, depth, and width of laser track were compared in this article. By investigating the observations from optical microscopic images and scanning electron microscopic images, the surface characteristics of laser-melted tracks were studied. The study on numerical and experimental results shows that the optimum condition for better laser track is laser power 45 W, laser speed 20 mm/s, and laser diameter 2.5 mm. This study provides important insights into laser parameters in the melting of commercially pure titanium powder.

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