A new damage evolution criterion for the coupled Eulerian-Lagrangian approach: Application to three-dimensional numerical simulation of segmented chip formation mechanisms in orthogonal cutting

2022 ◽  
Vol 73 ◽  
pp. 149-163
Author(s):  
D. Ambrosio ◽  
A. Tongne ◽  
V. Wagner ◽  
G. Dessein ◽  
O. Cahuc
Keyword(s):  
Numerical Simulation ◽  
Chip Formation ◽  
Damage Evolution ◽  
Orthogonal Cutting ◽  
Three Dimensional ◽  
Lagrangian Approach ◽  
Formation Mechanisms ◽  
Segmented Chip

scholarly journals Three-Dimensional Reconstruction and Numerical Simulation Analysis of Acid-Corroded Sandstone Based on CT

2021 ◽  
Vol 2021 ◽  
pp. 1-14
Author(s):  
Zizhen Miao ◽  
Shuguang Li ◽  
Jiangsheng Xie ◽  
Runke Huo ◽  
Fan Ding ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Uniaxial Compression ◽  
Damage Evolution ◽  
Simulation Analysis ◽  
Acid Corrosion ◽  
Three Dimensional ◽  
Strain Curve ◽  
Uniaxial Compression Test ◽  
Evolution Law ◽  
Simulation Results

Due to its unique technological characteristics, coal mining and production often encounter an acid corrosion environment caused by acid gases. Acid erosion and a series of chemical reactions caused by it often led to the deterioration of coal, rock, support structure, etc. and induced serious safety accidents. To further explore the macro-mesoscopic damage evolution law and failure mechanisms of rock masses under corrosion conditions through numerical simulation, a zonal refined numerical model that can reflect the acid corrosion characteristics of sandstone is established based on CT and digital image processing (DIP). The uniaxial compression test of corroded sandstone is simulated by ABAQUS software. Comparing the numerical simulation results with the physical experiment results, we found that the three-dimensional finite element model based on CT scanning technology can genuinely reflect sandstone’s corrosion characteristic. The numerical simulation results of the stress-strain curve and macroscopic failure mode of the acid-corroded sandstone are in good agreement with the experimental results, which provides a useful method for further studying the damage evolution mechanism of the acid-corroded rock mass. Furthermore, the deformation and damage evolution law of the corroded sandstone under uniaxial compression is qualitatively analyzed based on the numerical simulation. The results show that the rock sample’s axial displacement decreases gradually from top to bottom under the axial load, and the vertical variation is relatively uniform. In contrast, the rock sample’s removal gradually increases with the increase of axial pressure, and the growth presents a certain degree of nonuniformity in the vertical. The acid-etched rock sample’s damage starts from both the end and the middle; it first appears in the corroded area. Moreover, with the displacement load increase, it gradually develops and is merged in the middle of the rock sample and forms macroscopic damage.

Analytical Prediction of Three Dimensional Cutting Process—Part 1: Basic Cutting Model and Energy Approach

1978 ◽  
Vol 100 (2) ◽  
pp. 222-228 ◽  
Author(s):  
E. Usui ◽  
A. Hirota ◽  
M. Masuko
Keyword(s):  
Cutting Force ◽  
Chip Formation ◽  
Single Point ◽  
Orthogonal Cutting ◽  
Three Dimensional ◽  
Analytical Prediction ◽  
Forming Process ◽  
Proposed Model ◽  
Edge Based ◽  
Cutting Model

The paper proposes a new model of chip forming process in three dimensional cutting with single point tool, in which the process is interpreted as a piling up of orthogonal cuttings along the cutting edge. Based upon the proposed model, an energy method similar to the upper bound approach, which enables to predict the chip formation and the three components of cutting force by using only the orthogonal cutting data, is developed. The method is also applied to predict chip formation and cutting force in oblique cutting, plain milling, and groove cutting operations.

On Methodologies inside Two Different Commercial Codes to Simulate the Cutting Operation

2011 ◽  
Vol 223 ◽  
pp. 162-171
Author(s):  
Yan Cheng Zhang ◽  
Domenico Umbrello ◽  
Tarek Mabrouki ◽  
Stefania Rizzuti ◽  
Daniel Nelias ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Titanium Alloy ◽  
Surface Integrity ◽  
Chip Formation ◽  
Cutting Forces ◽  
Orthogonal Cutting ◽  
Cutting Parameters ◽  
Cutting Operation ◽  
Cutting Processes ◽  
Cutting Model

Nowadays, numerical simulation of cutting processes receives considerable interest among the scientific and industrial communities. For that, various numerical codes are used. Nevertheless, there is no uniform standard for the comparison of simulation model with these different software. So, it is often not easy to state if a given code is more pertinent than another. In this framework, the present work deals with various methodologies to simulate orthogonal cutting operation inside two commercial codes Abaqus and Deform. The aim of the present paper is to build a common benchmark model between the two pre-cited codes which can initiate other numerical cutting model comparisons. The study is focused on the typical aeronautical material - Ti-6Al-4V - Titanium alloy. In order to carry out a comparative study between the two codes, some similar conditions concerning geometrical models and cutting parameters were respected. A multi-physic comprehension related to chip formation, cutting forces and temperature evolutions, and surface integrity is presented. Moreover, the numerical results are compared with experimental ones.

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