Vibration signal classification by wavelet packet energy flow manifold learning

2013 ◽  
Vol 332 (7) ◽  
pp. 1881-1894 ◽  
Author(s):  
Qingbo He
Author(s):  
Ying He ◽  
Muqin Tian ◽  
Jiancheng Song ◽  
Junling Feng

To solve the problem that it is difficult to identify the cutting rock wall hardness of the roadheader in coal mine, a recognition method of cutting rock wall hardness is proposed based on multi-source data fusion and optimized probabilistic neural network. In this method, all kinds of cutting signals (the vibration signal of cutting arm, the pressure signal of hydraulic cylinders and current signal of cutting motor) are analyzed by wavelet packet to extract the feature vector, and the multi feature signal sample database of rock cutting with different hardness is established. To solve the problems of uncertain spread and complex network structure of probabilistic neural network (PNN), a PNN optimization method based on differential evolution algorithm (DE) and QR decomposition was proposed, and the rock hardness was identified based on multi-source data fusion by optimizing PNN. Then, based on the ground test monitoring data of a heavy longitudinal roadheader, the method is applied to recognize the cutting rock hardness, and compared with other common pattern recognition methods. The experimental results show that the cutting rock hardness recognition based on multi-source data fusion and optimized PNN has higher recognition accuracy, and the overall recognition error is reduced to 6.8%. The recognition of random cutting rock hardness is highly close to the actual. The method provides theoretical basis and technical premise for realizing automatic and intelligent cutting of heading face.


2021 ◽  
Vol 2021 ◽  
pp. 1-17
Author(s):  
Zong Yuan ◽  
Taotao Zhou ◽  
Jie Liu ◽  
Changhe Zhang ◽  
Yong Liu

The key to fault diagnosis of rotating machinery is to extract fault features effectively and select the appropriate classification algorithm. As a common signal decomposition method, the effect of wavelet packet decomposition (WPD) largely depends on the applicability of the wavelet basis function (WBF). In this paper, a novel fault diagnosis approach for rotating machinery based on feature importance ranking and selection is proposed. Firstly, a two-step principle is proposed to select the most suitable WBF for the vibration signal, based on which an optimized WPD (OWPD) method is proposed to decompose the vibration signal and extract the fault information in the frequency domain. Secondly, FE is utilized to extract fault features of the decomposed subsignals of OWPD. Thirdly, the categorical boosting (CatBoost) algorithm is introduced to rank the fault features by a certain strategy, and the optimal feature set is further utilized to identify and diagnose the fault types. A hybrid dataset of bearing and rotor faults and an actual dataset of the one-stage reduction gearbox are utilized for experimental verification. Experimental results indicate that the proposed approach can achieve higher fault diagnosis accuracy using fewer features under complex working conditions.


2020 ◽  
Vol 51 (3) ◽  
pp. 52-59 ◽  
Author(s):  
Xiao-bin Fan ◽  
Bin Zhao ◽  
Bing-xu Fan

In order to overcome the shortcomings (such as the time–frequency localization and the nonstationary signal analysis ability) of the Fourier transform, time–frequency analysis has been carried out by wavelet packet decomposition and reconstruction according to the actual nonstationary vibration signal from a large equipment located in a large Steel Corporation in this article. The effect of wavelet decomposition on signal denoising and the selection of high-frequency weight coefficients for each layer on signal denoising were analyzed. The nonlinear prediction of the chaotic time series was made by global method, local method, weighted first-order local method, and maximum Lyapunov exponent prediction method correspondingly. It was found the multi-step prediction method is better than other prediction methods.


2020 ◽  
pp. 107754632094971 ◽  
Author(s):  
Shoucong Xiong ◽  
Shuai He ◽  
Jianping Xuan ◽  
Qi Xia ◽  
Tielin Shi

Modern machinery becomes more precious with the advance of science, and fault diagnosis is vital for avoiding economical losses or casualties. Among massive diagnosis methods, deep learning algorithms stand out to open an era of intelligent fault diagnosis. Deep residual networks are the state-of-the-art deep learning models which can continuously improve performance by deepening the network structures. However, in vibration-based fault diagnosis, the transient property instability of vibration signal usually calls for time–frequency analysis methods, and the characters of time–frequency matrices are distinct from standard images, which brings some natural limitations for the diagnosis performance of deep learning algorithms. To handle this issue, an enhanced deep residual network named the multilevel correlation stack-deep residual network is proposed in this article. Wavelet packet transform is used to preprocess the sensor signal, and then the proposed multilevel correlation stack-deep residual network uses kernels with different shapes to fully dig various kinds of useful information from any local regions of the processed input. Experiments on two rolling bearing datasets are carried out. Test results show that the multilevel correlation stack-deep residual network exhibits a more satisfactory classification performance than original deep residual networks and other similar methods, revealing significant potentials for realistic fault diagnosis applications.


2014 ◽  
Vol 599-601 ◽  
pp. 1738-1744
Author(s):  
Kai Zhao ◽  
Ben Wei Li ◽  
Jing Chen

Although many wavelet de-noising methods have been studied and proposed, the parameters of them are obtained by experience mostly, which makes the de-noising effect instable. To solve the issues, the solutions, such as the selection of wavelet function and threshold function, the calculation of decomposition levels, the optimal wavelet packet basis and the thresholds obtained based on QPSO, have been studied in this paper. Every parameter is obtained by calculation. This method is applied to the de-noising experiment of sine and vibration signals. Through the experimental verification, the effect of this de-noising method is obvious.


2014 ◽  
Vol 722 ◽  
pp. 363-366
Author(s):  
You Juan Zheng ◽  
Ping Liao ◽  
Cai Long Qin ◽  
Yu Li

Using wavelet packet neural network method which is consist of wavelet packet and BP neural network to diagnose large rotors by vibration signal .Firstly , according to the spectrum characteristic of large rotors’ common vibration fault ,using the improved wavelet packet method to compute the energy of the spectrum that can reflect the fault information .And then make the feature vector as the input to establish a model of improved wavelet packet neural network for fault diagnosis . Collect the data of five working conditions from the test bench , establish a improved wavelet packet neural network model, and then use the model to diagnose fault. The experimental results show that this method improves the accuracy obviously and calculate fast.


2018 ◽  
Vol 17 (02) ◽  
pp. 1850012 ◽  
Author(s):  
F. Sabbaghian-Bidgoli ◽  
J. Poshtan

Signal processing is an integral part in signal-based fault diagnosis of rotary machinery. Signal processing converts the raw data into useful features to make the diagnostic operations. These features should be independent from the normal working conditions of the machine and the external noise. The extracted features should be sensitive only to faults in the machine. Therefore, applying more efficient processing techniques in order to achieve more useful features that bring faster and more accurate fault detection procedure has attracted the attention of researchers. This paper attempts to improve Hilbert–Huang transform (HHT) using wavelet packet transform (WPT) as a preprocessor instead of ensemble empirical mode decomposition (EEMD) to decompose the signal into narrow frequency bands and extract instantaneous frequency and compares the efficiency of the proposed method named “wavelet packet-based Hilbert transform (WPHT)” with the HHT in the extraction of broken rotor bar frequency components from vibration signals. These methods are tested on vibration signals of an electro-pump experimental setup. Moreover, this project applies wavelet packet de-noising to remove the noise of vibration signal before applying both methods mentioned and thereby achieves more useful features from vibration signals for the next stages of diagnosis procedure. The comparison of Hilbert transform amplitude spectrum and the values and numbers of detected instantaneous frequencies using HHT and WPHT techniques indicates the superiority of the WPHT technique to detect fault-related frequencies as an improved form of HHT.


Author(s):  
Young-Sun Hong ◽  
Gil-Yong Lee ◽  
Young-Man Cho ◽  
Sung-Hoon Ahn ◽  
Chul-Ki Song

There has been much research into monitoring techniques for mechanical systems to ensure stable production levels in modern industries. This is particularly true for the diagnostic monitoring of rotary machinery, because faults in this type of equipment appear frequently and quickly cause severe problems. Such diagnostic methods are often based on the analysis of vibration signals because they are directly related to physical faults. Even though the magnitude of vibration signals depends on the measurement position, the effect of measurement position is generally not considered. This paper describes an investigation of the effect of the measurement position on the fault features in vibration signals. The signals for normal and broken bevel gears were measured at the base, gearbox, and bevel gear, simultaneously, of a machine fault simulator (MFS). These vibration signals were compared to each other and used to estimate the classification efficiency of a diagnostic method using wavelet packet transform. From this experiment, the fault features are more prominently in the vibration signal from the measurement position of the bevel gear than from the base and gearbox. The results of this analysis will assist in selecting the appropriate measurement position in real industrial applications and precision diagnostics.


2020 ◽  
Vol 148 (4) ◽  
pp. 2766-2766
Author(s):  
Jing Wang ◽  
Mingxin Hui ◽  
Bin Liu ◽  
Xun Wang ◽  
Xiaobin Cheng ◽  
...  

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