Analysis of vibration signals for a ball bearing-rotor system with raceway local defects and rotor eccentricity

2022 ◽  
Vol 169 ◽  
pp. 104594
Author(s):  
Rui Yang ◽  
Zhiyong Zhang ◽  
Yushu Chen
2019 ◽  
Vol 2019 ◽  
pp. 1-12 ◽  
Author(s):  
Yang Liu ◽  
Jiyuan Han ◽  
Siyao Zhao ◽  
Qingyu Meng ◽  
Tuo Shi ◽  
...  

Aiming at the analysis of the dynamic characteristics of the rotor system supported by deep groove ball bearings, the dynamic model of the double-disk rotor system supported by deep groove ball bearings was established. In this paper, the nonlinear finite element method is used combined with the structural characteristics of deep groove ball bearings. Based on the nonlinear Hertz contact theory, the mechanical model of deep groove ball bearings is obtained. The excitation response results of the rotor system nodes are solved by using the Newmark-β numerical solution method combined with the Newton–Raphson iterative method. The vibration characteristics of the rotor system supported by deep groove ball bearings are studied deeply. In addition, the effect of varying compliance vibration (VC vibration) caused by the change in bearing support stiffness on the dynamics of the system is considered. The time domain and frequency domain characteristics of the rotor system at different speeds, as well as the influence of bearing clearance and bearing inner ring’s acceleration on the dynamics of the rotor system are analyzed. The research shows that the VC vibration of the bearing has a great influence on the motion of the rotor system when the rotational speed is low. Moreover, reasonable control of bearing clearance can reduce the mutual impact between the bearing rolling element and the inner or outer rings of the bearing and reduce the influence of unstable bearing motion on the vibration characteristics of the rotor system. The results can provide theoretical basis for the subsequent study of the nonlinear vibration characteristics of the deep groove ball bearing rotor system.


2019 ◽  
Vol 18 (1) ◽  
Author(s):  
Muhammad Fathurrohman ◽  
R. Lulus Lambang G. H ◽  
Didik Djoko Susilo

<p><em>Bearings are the critical part of any rotating machine. The catastrophic failure of the bearing can lead to fatal and harmful to the operation of the machine. Therefore, predictive maintenance based on condition monitoring of bearing is very important. The objective of this research is to apply Support Vector Machine (SVM) method for fault diagnosis of the ball bearing. The research was carried out at the bearing test rig. Four types of ball bearing condition, such as normal, inner race defect, ball defect, and outer race defect were measured of the vibration signals using data acquisition with a sampling frequency of 20 kHz at the constant speed of 1400 RPM. Various features were extracted from vibration signals in time domain, such as RMS, variance, standard deviation, crest factor, shape factor, skewness, kurtosis, log energy entropy and sure entropy. PCA transformation was employed to reduce the dimension of feature extracted data. SVM classification problems were solved using MATLAB 2016a. The results showed that the application of RBF kernel function with the C parameter =1 was the best configuration. The training model accuracy was 98.93% and the testing accuracy of SVM was 97.5%. Finally, the research results show that the SVM classification method can be used to diagnose the fault condition of the ball bearing.</em><em>.</em></p>


Author(s):  
Bin Fang ◽  
Jinhua Zhang ◽  
Ke Yan ◽  
Jun Hong

Abstract This paper proposed a new four-degree-of-freedom dynamic model of the bearing-rotor system based on ball bearing without Raceway Control Hypothesis, and both the inertia forces of balls and the tilting motions of rotor are fully considering in the calculation of restoring forces and moments of ball bearings. Then the dynamic model are solved by the fourth-step Runge-Kutta method, and the dynamic responses of rotor system including the displacement, velocity and center orbits are obtained, and the influences of rotating speeds, eccentricity and symmetry of rotor are studied and analyzed. The results show that both the varying compliance of ball bearing and rotor eccentric force have a great influence on the dynamic responses and motion patterns of bearing-rotor system, and the titling motion of bearing-rotor should be considered in the analysis of asymmetric rotor or the symmetric rotor under some specific conditions.


Author(s):  
Aref Afsharfard ◽  
Seyed Hamid Reza Sanei

Abstract Bearings are critical mechanical components that are used in rotary machinery. Timely detection of defects in such components can prevent catastrophic failure. Noise is generated during the rotation of bearings even without the presence of defects due to finite number of rotating elements to carry the load. Such noise is associated with the change in effective stiffness during rotation, however, a sharp spike is observed in the noise level with presence of local defects. This study uses the noise generation aspect of roller bearings to identify local defect in a single row ball bearing with outer race stationary under radial load. Experimental testing is conducted on two identical bearings. The defective bearing is selected from a diesel engine subjected to 20 years of service. Dissecting the defective bearing revealed pitting and spalling of the inner race and balls, the most two common bearing defects. Both time and frequency analysis of sound pressure generated by the bearings were performed. The results show that there is a clear distinction in the time and frequency spectra between healthy and defective bearings. Findings of this study revealed that using a simple cost efficient in-house experimental setup, local defects can be readily detected.


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