Effect of the ring misalignment on the service characteristics of ball bearing and rotor system

2020 ◽  
Vol 151 ◽  
pp. 103889 ◽  
Author(s):  
Yanfei Zhang ◽  
Bin Fang ◽  
Lingfei Kong ◽  
Yan Li
2019 ◽  
Vol 2019 ◽  
pp. 1-12 ◽  
Author(s):  
Yang Liu ◽  
Jiyuan Han ◽  
Siyao Zhao ◽  
Qingyu Meng ◽  
Tuo Shi ◽  
...  

Aiming at the analysis of the dynamic characteristics of the rotor system supported by deep groove ball bearings, the dynamic model of the double-disk rotor system supported by deep groove ball bearings was established. In this paper, the nonlinear finite element method is used combined with the structural characteristics of deep groove ball bearings. Based on the nonlinear Hertz contact theory, the mechanical model of deep groove ball bearings is obtained. The excitation response results of the rotor system nodes are solved by using the Newmark-β numerical solution method combined with the Newton–Raphson iterative method. The vibration characteristics of the rotor system supported by deep groove ball bearings are studied deeply. In addition, the effect of varying compliance vibration (VC vibration) caused by the change in bearing support stiffness on the dynamics of the system is considered. The time domain and frequency domain characteristics of the rotor system at different speeds, as well as the influence of bearing clearance and bearing inner ring’s acceleration on the dynamics of the rotor system are analyzed. The research shows that the VC vibration of the bearing has a great influence on the motion of the rotor system when the rotational speed is low. Moreover, reasonable control of bearing clearance can reduce the mutual impact between the bearing rolling element and the inner or outer rings of the bearing and reduce the influence of unstable bearing motion on the vibration characteristics of the rotor system. The results can provide theoretical basis for the subsequent study of the nonlinear vibration characteristics of the deep groove ball bearing rotor system.


Author(s):  
Bin Fang ◽  
Jinhua Zhang ◽  
Ke Yan ◽  
Jun Hong

Abstract This paper proposed a new four-degree-of-freedom dynamic model of the bearing-rotor system based on ball bearing without Raceway Control Hypothesis, and both the inertia forces of balls and the tilting motions of rotor are fully considering in the calculation of restoring forces and moments of ball bearings. Then the dynamic model are solved by the fourth-step Runge-Kutta method, and the dynamic responses of rotor system including the displacement, velocity and center orbits are obtained, and the influences of rotating speeds, eccentricity and symmetry of rotor are studied and analyzed. The results show that both the varying compliance of ball bearing and rotor eccentric force have a great influence on the dynamic responses and motion patterns of bearing-rotor system, and the titling motion of bearing-rotor should be considered in the analysis of asymmetric rotor or the symmetric rotor under some specific conditions.


Author(s):  
Yamin Li ◽  
Hongrui Cao ◽  
Linkai Niu ◽  
Xiaoliang Jin

A general dynamic modeling method of ball bearing–rotor systems is proposed. Gupta's bearing model is applied to predict the rigid body motion of the system considering the three-dimensional motions of each part (i.e., outer ring, inner ring, ball, and rotor), lubrication tractions, and bearing clearances. The finite element method is used to model the elastic deformation of the rotor. The dynamic model of the whole ball bearing–rotor system is proposed by integrating the rigid body motion and the elastic vibration of the rotor. An experiment is conducted on a test rig of rotor supported by two angular contact ball bearings. The simulation results are compared with the measured vibration responses to validate the proposed model. Good agreements show the accuracy of the proposed model and its ability to predict the dynamic behavior of ball bearing–rotor systems. Based on the proposed model, vibration responses of a two bearing–rotor system under different bearing clearances were simulated and their characteristics were discussed. The proposed model may provide guidance for structural optimization, fault diagnosis, dynamic balancing, and other applications.


2012 ◽  
Vol 452-453 ◽  
pp. 1408-1414
Author(s):  
Jun Liu ◽  
Qiao Sun

In rotating machinery, vibration resonance with large amplitude and complex pattern occurs at critical speeds due to rotor imbalance and nonlinear effects. In this paper, a vibration control method is proposed for a rotor system supported by a ball bearing and an electro-magnetic bearing. In particular, a disturbance observer combined with the current delay estimation is implemented to improve the controller's ability of compensating for system's nonlinear effects and uncertainty. As a result, the rotor vibration is suppressed to very small amplitudes in the entire operating speed range. The proposed method is validated through numerical simulations and experiments.


2021 ◽  
Vol 1081 (1) ◽  
pp. 012014
Author(s):  
Baogang Wen ◽  
Meiling Wang ◽  
Qingkai Han ◽  
Changxin Yu

2021 ◽  
Author(s):  
Pengfei Wang ◽  
Hongyang Xu ◽  
Yang Yang ◽  
Hui Ma ◽  
Duo He ◽  
...  

Abstract The rotor misalignment fault, which occurs only second to unbalance, easily occurs in the practical rotating machinery system. Rotor misalignment can be further divided into coupling misalignment and bearing misalignment. However, most of the existing references only analyze the effect of coupling misalignment on the dynamic characteristics of the rotor system, and ignore the change of bearing excitation caused by misalignment. Based on the above limitations, a five degrees of freedom nonlinear restoring force mathematical model is proposed, considering misalignment of bearing rings and clearance of cage pockets. The finite element model of the rotor is established based on the Timoshenko beam element theory. The coupling misalignment excitation force and rotor unbalance force are introduced. Finally, the dynamic model of the ball bearing-coupling-rotor system is established. The radial and axial vibration responses of the system under misalignment fault are analyzed by simulation. The results show that the bearing misalignment significantly influences the dynamic characteristics of the system in the low-speed range, so bearing misalignment should not be ignored in modeling. With the increase of rotating speed, rotor unbalance and coupling misalignment have a greater impact. Misalignment causes periodic changes in bearing contact angle, radial clearance, and ball rotational speed. It also leads to reciprocating impact and collision between the ball and cage. In addition, misalignment increases the critical speed and the axial vibration of the system. The results can provide a basis for health monitoring and misalignment fault diagnosis of the rolling bearing-rotor system.


2020 ◽  
pp. 107754632098132
Author(s):  
Shaojie Guo ◽  
Changqing Bai

In this article, the coupling effects of the unbalanced magnetic pull and ball bearing on nonlinear vibration of the three-phase asynchronous motor are investigated with the experimental and numerical methods. A test rig of a motor whose rotor supported by ball bearings is used and a 2 degrees of freedom magnetic solid coupling dynamic model of the motor rotor system is presented. The nonlinear dynamic response and spectrum are obtained from experiments and numerical analysis. The numerical results are in good agreement with test data, thus validating the presented model. It is found that the unbalanced magnetic pull and ball bearing forces possess the significantly interactional and nonlinear influences on the rotor dynamic characteristics. Small magnetic pull could impact the nonlinear bearing-rotor system, resulting in remarkable changes in the dynamic characteristics of the system. The effects of rotational speed and the rotor mass eccentricity on dynamic behaviors of the motor are discussed, and the results show that the magnetic pull gradually increases the amplitude of the ball bearing-rotor system, and its effect decreases with the increment of the rotational speed and mass eccentricity.


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