Processing and preparation of aerospace-grade aluminium hybrid metal matrix composite in a modified stir casting furnace integrated with mechanical supersonic vibration squeeze infiltration method

2020 ◽  
pp. 101732
Author(s):  
Vasanthakumar Pandian ◽  
Sekar Kannan
2015 ◽  
Vol 766-767 ◽  
pp. 252-256 ◽  
Author(s):  
A. Siddique Ahmed Ghias ◽  
B. Vijaya Ramnath

The composite material is a combination of two or more materials with different physical and chemical properties. The composite has superior characteristics than those individual components. A hybrid composite is the one which contains at least three materials. When the matrix material is a metal, the composite is termed as metal matrix composites (MMC). The MMC is a composite material with two constituent parts, one being a metal. The other material may be another metal, ceramic or fiber. Among all the MMC’s, Aluminium is the most widely used matrix material due to its light weight, high strength and hardness. This paper deals with the fabrication and mechanical investigation of hybrid metal matrix composite Al - SiC. The fabrication is done by stir casting by adding the required quantities of additives into the stirred molten Aluminium. The results show significant effect of mechanical properties such as tensile strength, yield stress and flexural strength. The internal structure of the composite is observed using Scanning electron microscope (SEM) and found that are formation of pores in them.


2018 ◽  
Vol 25 (6) ◽  
pp. 1187-1196 ◽  
Author(s):  
Shyam Lal ◽  
Sudhir Kumar ◽  
Zahid A. Khan

AbstractIn this paper, an inert gas assisted electromagnetic stir casting process is adapted for manufacturing a cast hybrid metal matrix composite (MMC) using Al2O3 and SiC particulates as a hard phase reinforcement in Al 7075 alloy metal matrix. Four different samples containing 5, 10, 15 and 20 wt% of Al2O3 and SiC with Al 7075 alloy composites were fabricated. The characterizations for all the samples were carried out through optical microstructure, scanning electron microscopy (SEM) fractograph, X-ray diffraction (XRD) analysis, differential thermal analysis (DTA) analysis and mechanical properties. The results revealed that the particles are uniformly distributed in the matrix. No peaks of Al4C3 were found. There is negligible loss of material in the composite. The tensile strength and microhardness of the hybrid composite are higher by 65.7% and 13.5%, respectively, when compared to its cast metal matrix Al 7075 alloy.


2016 ◽  
Vol 860 ◽  
pp. 61-64 ◽  
Author(s):  
Dinesh Kumar Kasdekar ◽  
Vishal Parashar ◽  
Pradeep Soni

The newly fabricated hybrid metal matrix composite of Al 6061 reinforced with wt. % of Cu/Sic/Graphite is prepared by a stir casting route. Electrical discharge machining (EDM) is employed to machine this MMC with copper electrode. The purpose of this study is to investigate the second order mathematical model in terms of machining constraints were developed for Material removal rate prediction. The adequacy of the model on MRR has been established with a statistical analysis of variance (ANOVA) to investigate the influence of process parameters and their interactions. Further this model is processed with help of Genetic Algorithm (GA) to find out the optimum machining parameters. The best result for maximum MRR using GA are carried out to show a good agreement with the predicted results.


2016 ◽  
Vol 2016 ◽  
pp. 1-9 ◽  
Author(s):  
G. Pitchayyapillai ◽  
P. Seenikannan ◽  
K. Raja ◽  
K. Chandrasekaran

Aluminum Hybrid Reinforcement Technology is a response to the dynamic ever-increasing service requirement of industries such as transportation, aerospace, automobile, and marine, due to its attractive properties like high ductility, highly conductivity, light weight, and high strength to weight ratio. In this evolution, an attempt has been made to investigate the wear rate of Al6061 hybrid metal matrix composite reinforced with the hard ceramic alumina (4, 8, and 12 wt.% of Al2O3) and soft solid lubricant of molybdenum disulphide (2, 4, and 6 wt.% of MoS2) is fabricated by using stir casting method. The unlubricated pins on disc wear tests were conducted to examine the wear behaviour of Al6061/12 wt.% of Al2O3/MoS2composites. The sliding wear tests were carried out at various loads of 15, 30, and 45 N, sliding velocity (1.25, 2.50, and 3.25 m/sec), and different MoS2 wt.% (2, 4, and 6 wt.%). In addition, the CNC turning experiments were conducted on Al6061/12 wt.% Al2O3/6 wt.% MoS2using CNMG 120408 uncoated carbide cutting tool under cutting of 100, 150, and 200 m/min, feed of 0.1, 0.2, and 0.3 mm/rev, and depth of cut of 1, 1.5, and 2 mm.


2016 ◽  
Vol 4 (3) ◽  
pp. 1
Author(s):  
PRAKASH DWIVEDI SHASHI ◽  
SHARMA ANAND ◽  
PRATAP RAO SHASHANK ◽  
BAHUGUNA SUMIT ◽  
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